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Mechatronics 2017 - Ideas for Industrial Applications
Jerzy Swider, Slawomir Kciuk, Maciej Trojnacki
Verlag Springer-Verlag, 2019
ISBN 9783030158576 , 499 Seiten
Format PDF, OL
Kopierschutz Wasserzeichen
Foreword
6
Contents
8
About the Editors
13
Modelling Industrial Robot Fanuc ARC Mate 100iB in LabVIEW
15
Abstract
15
1 Introduction
15
2 Building the Model in LabVIEW and Make a Program
15
3 Tests
21
4 Conclusions
23
References
23
Recognition of Text Commands and Control of the Mobile Robot Starter Kit 2.0
24
Abstract
24
1 Introduction
24
2 Text Recognition
25
2.1 Picture from the Kinect Sensor
26
2.2 Preprocessing the Image
27
2.3 Determine the Greatest Contour
28
2.4 Defining Text Lines
29
2.5 Specifying the Contour Coordinates
29
2.6 Point Characteristic Method
30
2.7 Microsoft Kinect Integration and Starter Kit 2.0
31
3 Summary and Conclusions
32
References
32
System for Positioning of the Roadheader in Roadways of Hard Coal Mines
34
Abstract
34
1 Introduction
34
2 Design and Principle of Operation
35
3 Measuring Technology
36
4 Position and Orientation of the Roadheader
37
5 Testing the Physical Model of the Positioning System
41
6 Conclusions
43
References
43
Biomechatronic Simulator for Fencing Training Using Virtual Reality Technology
44
Abstract
44
1 Introduction
44
2 Aim
46
3 Materials and Methods
46
4 Discussion
49
5 Conclusions
49
References
50
Application of Industrial Automatic Systems for Operating Parameters Identification of Mining Machines
52
Abstract
52
1 Introduction
52
2 Characteristics of the Examined System
55
3 Research Methodology
57
4 Test Results
60
5 Conclusions
63
Acknowledgments
64
References
65
Collection of Essential Methods Among the Beams Analysis as an Introduction into the Dynamic Reverse Task Solution of Bending Vibration within Mechatronic System
66
Abstract
66
1 Introduction
66
2 The Algorithm of Exact Method Obtaining Within the Solution of Transverse Vibrating Beam
67
3 The Algorithm of Exact Method Obtaining the Dynamical Flexibility of Transverse Vibrating Beam
69
4 The Algorithms of the Approximate Methods Obtained Within the Dynamical Flexibilities of Transverse Vibrating Beam
69
5 Graphs Different Category’s Concerning Models of Vibrating Beams
71
6 Conclusion
73
Acknowledgement
73
References
73
Tunable Model of a Servo Hydraulic Tester for Shock Absorbers Vibrational Evaluation
75
Abstract
75
1 Introduction
75
2 Updating Model Parameters
76
3 First-Principle Data-Driven
77
4 Tuning of the Model
80
5 Summary
83
References
83
Modelling and System Identification of a Monotube Shock Absorber
84
Abstract
84
1 Introduction
84
2 Nonlinear Models Applicable to Reproduce Shock Absorber Dynamics
86
2.1 Low-Content of a Priori Knowledge Models
86
2.2 High-Content of a Priori Knowledge Models
87
3 Shock Absorber Model and Experimental Results
88
3.1 Shock Absorber Model
88
3.2 Low-Content of a Priori Knowledge Model Validation Results
89
3.3 High-Content of a Priori Knowledge Model Validation Results
91
4 Summary and Conclusions
93
References
93
Particle Image Velocimetry Technique Applied to Flow Evaluation Through a Shock Absorber Intake Valve
95
Abstract
95
1 Introduction
95
2 Particle Image Velocimetry
96
3 Experimental Setup
99
4 Measurement Results
102
5 Summary
104
References
104
Concept, Physical Design and Simulator of IRYS Social Robot Head
105
Abstract
105
1 Introduction
105
2 System Concept
107
3 Physical Head with Upper Trunk
108
4 Simulator
110
5 High-Level Control System and Unified Control Interface
111
6 Expressing Emotions of a Robot Head
111
7 Conclusions and Future Works
113
Acknowledgements
113
References
113
Cognitive Maintenance and Polymorphic Production as the Leading Industry 4.0 Paradigms
115
Abstract
115
1 Introduction to Industry 4.0
116
2 Maintenance in Today’s Industry
117
3 Cognitive Maintenance
117
4 Knowledge-Integrated Manufacturing
120
5 Polymorphic Production
121
6 Summary
122
Acknowledgement
123
References
123
Concept of Coupling the Rehabilitation Treadmill with Foot Pressure Sensors
125
Abstract
125
1 Introduction
125
2 The Set Up of the Test Bench
126
3 Integration of Components
127
4 Algorithm of the System Operation
128
5 Test of an Operation System Accuracy
130
6 Conclusions
131
References
132
Forecasting of Methane Hazard State in the Exploitation Wall Using Neural-Fuzzy System
133
Abstract
133
1 Introduction
133
2 Characteristics of Monitoring, Assessment and Methane Hazard Prediction System
135
2.1 Measuring Devices of Methane Hazard Monitoring System
136
2.2 Concept of Methane Hazard Assessment and Prediction of Methane Hazard
137
3 Characteristics of Neural-Fuzzy System for Prediction of Methane Hazard in Region of Longwall
139
3.1 Identification of the Research Area
139
3.2 Characteristics of the Developed System
139
4 Test Results
143
5 Conclusions
145
References
146
Modular Approach to the Planning of the Robot’s Tasks in the Context of Holons and Graph-Based Methods
148
Abstract
148
1 Introduction
148
2 The Comparison of Classic and Advanced Methods of Planning of the Robotic Tasks
150
2.1 The Classic Form of Robots’ Programming
150
2.2 Programming by Example/Demonstration
151
2.3 Task-Level Programming
152
3 Holons
153
3.1 Introduction
153
3.2 Relationship Between Holons and the Source Code of a Program
153
4 The Petri Nets
154
4.1 Introduction
154
4.2 The Petri Nets as a Model of a Program of the Robot
154
5 The Example of Using the Modular Approach to the Robot’s Task Planning by Means of Holons and Petri Nets
155
6 Conclusions
156
References
157
Detection and Recording of Acoustic Emission in Discrete IGBT Transistors
158
Abstract
158
1 Introduction
158
2 Measuring Method
159
3 Operation
160
4 The Analysis of Obtained Results
161
5 Conclusion
163
References
164
Zero-Sum Differential Game in Wheeled Mobile Robot Control
165
Abstract
165
1 Introduction
165
2 {\varvec H}_{\infty } Optimal Control. Zero-Sum Differential Game
166
2.1 {\varvec L}_{2} - Gain. {\varvec H}_{\infty } Control Problem
166
2.2 Zero-Sum Differential Game
167
3 Approximation Solution
168
3.1 Approximation a Zero-Sum Differential Game
168
4 Wheeled Mobile Robot
169
4.1 WMR Kinematics
169
4.2 WMR Dynamics
170
5 Numerical Simulation
171
5.1 Desired Trajectory
171
5.2 Simulation of Differential Game
172
5.3 Simulation {\varvec H}_{\infty } Control Problem
173
6 Summary
174
References
174
Numerical Analysis of the Dynamic Impact of a Gun Barrel During Firing
176
Abstract
176
1 Introduction
176
2 Analytical Approach to the Issue
177
3 Subject and Purpose of Research
178
4 Experimental Studies
179
5 Numerical Analysis FEM
180
5.1 Assumptions for Construction of Models
180
5.2 Simulation and Results
182
6 Comparison of Results
186
7 Conclusions
186
Acknowledgements
187
References
187
Concept of Sensor for Mining Machines Powered by Pressure Changes
189
Abstract
189
1 Introduction
189
2 Concept
190
3 Demand of Energy for Wireless Sensor
191
4 Tests of Piezoelectric Generator
192
4.1 Model of Piezoelectric Pile
193
4.2 Energy Generated by the Pile of Piezoelectric Transducers
193
4.3 Test Results
194
5 Summary
196
References
196
Model of Dynamics of the Three Wheeled Mobile Platform
198
Abstract
198
1 Introduction
198
2 Dynamics of the Platform
199
2.1 Design of the Prototype of the Platform
199
2.2 Model of Dynamics
200
2.3 Description of the Dynamics of the Three-Wheeled Mobile Platform
202
3 Conclusions
204
References
205
Control of Bucket Conveyor’s Output
206
Abstract
206
1 Introduction
206
2 Characteristics of Bucket Conveyor Operation in the Jig’s Mineral Processing Node
207
3 Identification of Model
208
4 System for Automatic Control of Bucket Conveyor Speed
210
5 Verification Tests of Impact of Automatic Control on Energy Consumption of the Conveyor’s Motor
211
6 Summary
212
References
213
Magnetorheological Suspension Based on Silicone Oil
215
Abstract
215
1 Introduction
215
2 Experimental
218
3 Results and Discussion
220
4 Conclusions
232
Acknowledgment
232
References
233
Experimental Verification of the Filtration Phenomena in Hydraulic Systems
234
Abstract
234
1 Introduction
234
2 Model of the Filtration Phenomena for Hydraulic Systems
235
3 Experimental Tests of Cleanliness of the Hydraulic Fluid During the Flushing of the Hydraulic Power Packs
238
4 Estimation the Total Flux Value ? of Solid Particulates
243
5 Summary
244
References
244
Role of Didactical Stations in Education Process of Industrial Automatics Technical Staff
245
Abstract
245
1 Introduction
245
2 Desktop Didactical Stations
245
2.1 Desktop Didactical Stations Consisting of a PLC Controller and HMI Panel Are Designed to Allow Learning the Following Skills
246
2.2 Desktop Didactical Station Consisting of a PLC Controller and UHF Modem (Fig. 2) Can Be Used to Carry out Following Tasks
248
2.3 Desktop Didactical Station Consisting of an Industrial Computer
248
2.4 Desktop Didactical Station Equipped with Frequency Inverter
249
3 Object Didactical Stations and Industrial Network Didactical Stations
250
3.1 Object Didactical Station - Processing Line Simulation
250
3.2 Plotter Didactical Station
251
3.3 Serial I/O – Industrial Network Station
251
4 Conclusions
253
References
253
Image-Based Method for Knee Ligament Injuries Detection
254
Abstract
254
1 Introduction
254
2 Methodology
256
2.1 Developed Algorithm
256
3 Results
259
4 Conclusions
259
Acknowledgements
260
References
260
Application of Surface Electromyographic Signals for Electric Rotor Control
262
Abstract
262
1 Introduction
262
2 Construction of Stationary Mechatronic Rotor
263
3 Simulation of Operation of Stationary Mechatronic Rotor
267
4 Conclusions
270
References
270
Voltage Source Inverter Synchronization with the Use of FFT Algorithm
272
Abstract
272
1 Introduction
272
2 Structure of Investigated System
273
3 Basics of Radix-2 DIT
274
4 Relationship Between FFT Data Vector Length and Frequency Resolution
276
5 Investigated Control System Properties and Computer Simulations Results
277
6 Real-Time Experimental Test Bench and Chosen Results
279
7 Conclusions
281
References
282
Experimental Research Assessing Threat of EOD Technicians from Explosive Blast
283
Abstract
283
1 Introduction
283
2 Methodology
284
3 Results
287
4 Conclusions
289
References
290
Theoretical Analysis of Piezoelectric Transformers in Different Configurations
291
Abstract
291
1 Introduction
291
2 Fundamentals
292
2.1 Piezoelectric Materials
292
2.2 Lagrangian Formalism for Piezoelectric Devices
292
3 Equations of Motion
293
3.1 PT Configurations
293
3.2 Assumptions
294
3.3 Derivation of the Equations of Motion for the Two-Segments E31–E33 Type PT (Classical Rosen–Type PT [1, 2])
294
3.4 Derivation of the Equations of Motion for the Two-Segments PT of the e33–e33 Type
296
3.5 Derivation of the Equations of Motion for the Two-Segments e31–e31 Type PT
297
3.6 Derivation of the Equations of Motion for the Three-Segments E31–E31 Type PT with the Driving Segment in the Middle (“Middle–Driving” – “Md”)
297
3.7 Derivation of the Equations of Motion for the Three-Segments E31–E31 Type PT with the Generating Segment in the Middle (“Middle–Generating” – “Mg”)
298
4 Results
298
4.1 Formulas
298
4.2 Input Data
299
4.3 Calculation Results
299
5 Discussion
301
6 Conclusions
302
References
302
Fracture Surface Analysis of the EN AW-2017A-T4 Specimens with Rectangular Section
304
Abstract
304
1 Introduction
304
2 Materials and Methods
305
2.1 Studied Material
305
2.2 Fatigue Experiments
306
2.3 Fracture Form and Roughness Measurements
307
3 Results and Discussion
307
3.1 Fracture Surface Geometry
307
3.2 Propagation and Rupture Roughness Analysis
309
4 Conclusions
311
References
311
Autonomous Robot Control System for Automation of Manipulations
312
Abstract
312
1 Purpose of Research
312
2 Research Concept and Plan
313
2.1 Research Method
314
3 Design Assumptions of Projected System
314
4 Technical Realization
317
4.1 Computer Operation of a Robot
317
4.2 Workspace Monitoring
318
4.3 Artificial Intelligence Application
319
5 Anticipated Research Result
320
References
321
Advantages of Using Industrial Sensor Interfaces at the Machine Design Stage
322
Abstract
322
1 Introduction
322
2 Classic Approach to the Topic
323
3 Purpose of the Technology
324
4 Summary
327
References
327
Bisection Method for Measuring Integral Nonlinearity of Precision Thermometry Bridges
328
Abstract
328
1 Introduction
329
2 Method of Measurement by AC Bridge
329
3 Reasons for Nonlinearity of AC Bridges
331
4 Method of Controlling the Bridge Integral Nonlinearity
332
5 Discussion of Method Used in Practice
333
6 Bisection Method
335
6.1 Methodology for Measuring Nonlinearity
335
6.2 Selecting the Number of Control Points
337
6.3 Device for Controlling Nonlinearity
337
6.4 Experimental Results
338
References
338
Applications of Composite Piezoelectric Transducers in Innovative Mechatronic Systems
340
Abstract
340
1 Introduction
340
1.1 Innovative Traffic Surveillance Systems with Piezoelectric Transducers
341
2 Measurements of the Dynamic Response of the Road Barrier
343
3 Conclusions
347
References
348
Sensor-Less Bilateral Teleoperation System Based on Non Linear Inverse Modelling with Signal Prediction
351
Abstract
351
1 Introduction
351
2 Problem Statement
352
3 Inverse Model with Prediction of Input and Output Signals
354
4 Experiment
358
5 Conclusions
359
Acknowledgments
360
References
360
Time Constant and Model-Free Signal Prediction in Communication Channel of Teleoperation System
362
Abstract
362
1 Introduction
362
2 Problem Statement
364
3 The Prediction Block
366
4 Experiment
367
5 Conclusions
371
Acknowledgment
371
References
371
Analysis of Selected Factors’ Influence on the Specific Range of Modern Jet Transport Aircraft as a Complex Mechatronic System
374
Abstract
374
1 Introduction
374
2 Data Sources
375
3 Flight Data Characteristics
376
4 Stable Segment Quality
380
5 Tail Number Specific Cruise Stability
381
6 Tail Number Specific Cruise Stability
382
7 Results
384
7.1 Variants and Gross Mass Effect on Cruise Performance
384
7.2 Air Temperature
385
7.3 Optimal Altitude
386
7.4 Mach Number
387
8 Conclusion
389
References
390
Investigation of Newly Developed Microwave Heated Moisture Analyzer Measurements of Ketchup and Milk Samples in Climatic Chamber
391
Abstract
391
1 Introduction
391
2 Materials and Methods
394
3 Results
395
4 Discussion
396
References
397
Computer Aided Planning of Adept Six-300 Robot Trajectories
398
Abstract
398
1 Introduction
398
2 The Characteristics of the Program Tobject
400
3 The Determination of the Geometric Parameters
401
3.1 Parameters of the Station Frame
401
3.2 Parameters of the Gripper
404
4 The Calculations of an Exemplary Desired Trajectory and Its Realization
404
4.1 The Position and Orientation of the Manipulation Object
404
4.2 The Exemplary Desired Trajectory of the Manipulator
405
4.3 The Realization of the Desired Trajectory of the Manipulation Object
406
5 Summary
407
References
407
Control of Selected Operational Parameters of the Scraper Conveyor to Improve Its Working Conditions
409
Abstract
409
1 Introduction
409
2 Computational Model of AFC
410
3 Algorithm for Controlling the AFC Operation
412
4 Results of Analysis of the Algorithm Use
414
5 Conclusions
418
Acknowledgments
418
References
418
Power Quality in the “Shore to Ship” System – The Improvement of the Unbalanced Voltage Factor
420
Abstract
420
1 Introduction
420
2 The Quality of Electricity in STS System; Voltage Unbalance
422
3 Improving the Rate of Voltage Unbalance in the STS System Using Shunt Active Filter
423
4 The Simulation Research on the Shunt Active Filter in STS System
427
5 Conclusions
429
References
430
Mathematical Modelling and Selecting the Parameters of Magnetic Circuit of Disk Torque Converter
431
Abstract
431
1 Introduction
431
2 Design of Electromagnetic Torque Converter
433
2.1 Mathematical Model of Electromagnetic Torque Converter
434
2.2 Calculation of Spatial Distribution of Magnetic Field in the Air Gap of Converter
434
3 Implementation of Mathematical Model and Simulations of Torque Converter
437
4 Summary
439
References
439
Modelling the Anthropomorphic Mechanical Hand
441
Abstract
441
1 Introduction
441
2 Process of Human-Like Mechanical Hand Modeling
441
2.1 Main Development Goals for Our Anthropomorphic Hand Prototype
441
2.2 Concept of the Hand Construction
442
2.3 The Finger Construction
443
2.4 The Knuckle Design
444
2.5 Wrist Construction
445
3 Existing Projects for Comparison
446
3.1 FESTO ExoHand
446
3.2 Shadow Dexterous Hand
447
3.3 NASA Robonaut Hand
448
4 Conclusions
448
References
448
Uncertainty Analysis of the Two-Output RTD Circuits on the Example of Difference and Average Temperature Measurements
449
Abstract
449
1 Introduction
449
1.1 Theoretical Background About the Uncertainty of Multivariable Measurements
450
1.2 A Few Words About RTD Sensor Temperature Measurements
450
1.3 Related Works
451
2 Basic Formulas of a Single RTD Element
451
3 Temperature Difference Measurement in Two-Channel Circuit
452
4 Example Structures of the 2D Temperature Measuring Circuits
454
4.1 The Measurement of a Difference and an Average of Temperatures in the Loop with a Common Supply Current
454
4.2 A Differential Amplifier with Classic Bridge-Circuit
455
4.3 The Unconventional Double-Current Circuit
456
5 The Uncertainty of Temperature Difference and Average Measured Simultaneously (Two Sensors in One Circuit)
457
5.1 Theoretical Background of the Multivariable Measurements
457
5.2 Numerical Example
458
6 Conclusions
459
References
460
Interactive Controller Aiding the Process of Upper Limb Rehabilitation
461
Abstract
461
1 Introduction
461
2 Research Objective
462
3 Device Structure
463
4 Methodology of Verification Tests
464
5 Results
465
6 Discussion
467
7 Conclusions
468
References
468
Double Physical Pendulum with Magnetic Interaction
469
Abstract
469
1 Introduction
469
1.1 Object of Investigations
469
2 Experimental Rig
470
2.1 Sensory System
473
3 Experiment
473
3.1 Moment of Force of Magnets Characteristics
473
3.2 Pendulum’s Time Series Recording
474
4 Conclusions
477
References
478
Model of Trough-Beam Laser Sensor for Determining the Real Position and Real Response Time
479
Abstract
479
1 Introduction
479
2 Unit Examined
480
3 Methodology of Research
481
4 Through-Beam Laser Sensor Model
483
5 Comparison of Model and Experiment Results
486
6 Conclusions
487
References
488
Application of the Parametric Identification While Modelling the Dynamics of the Electro-Hydraulic Drive
489
Abstract
489
1 Introduction
489
2 Mathematical Identification Model
490
3 Algorithm of the Model Identification of the Electro-Hydraulic Drive
492
3.1 Systems with Parameters Variable Over Time
493
3.2 Robust Estimation of the Parameters of the Electro-Hydraulic Servo-Drive Model
494
4 Comparison of the Efficiency of Estimation Algorithms of the Model Parameters – Model Verification
495
5 Summary
497
References
497
Author Index
498