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Mechatronics 2017 - Ideas for Industrial Applications

Mechatronics 2017 - Ideas for Industrial Applications

Jerzy Swider, Slawomir Kciuk, Maciej Trojnacki

 

Verlag Springer-Verlag, 2019

ISBN 9783030158576 , 499 Seiten

Format PDF, OL

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Mechatronics 2017 - Ideas for Industrial Applications


 

Foreword

6

Contents

8

About the Editors

13

Modelling Industrial Robot Fanuc ARC Mate 100iB in LabVIEW

15

Abstract

15

1 Introduction

15

2 Building the Model in LabVIEW and Make a Program

15

3 Tests

21

4 Conclusions

23

References

23

Recognition of Text Commands and Control of the Mobile Robot Starter Kit 2.0

24

Abstract

24

1 Introduction

24

2 Text Recognition

25

2.1 Picture from the Kinect Sensor

26

2.2 Preprocessing the Image

27

2.3 Determine the Greatest Contour

28

2.4 Defining Text Lines

29

2.5 Specifying the Contour Coordinates

29

2.6 Point Characteristic Method

30

2.7 Microsoft Kinect Integration and Starter Kit 2.0

31

3 Summary and Conclusions

32

References

32

System for Positioning of the Roadheader in Roadways of Hard Coal Mines

34

Abstract

34

1 Introduction

34

2 Design and Principle of Operation

35

3 Measuring Technology

36

4 Position and Orientation of the Roadheader

37

5 Testing the Physical Model of the Positioning System

41

6 Conclusions

43

References

43

Biomechatronic Simulator for Fencing Training Using Virtual Reality Technology

44

Abstract

44

1 Introduction

44

2 Aim

46

3 Materials and Methods

46

4 Discussion

49

5 Conclusions

49

References

50

Application of Industrial Automatic Systems for Operating Parameters Identification of Mining Machines

52

Abstract

52

1 Introduction

52

2 Characteristics of the Examined System

55

3 Research Methodology

57

4 Test Results

60

5 Conclusions

63

Acknowledgments

64

References

65

Collection of Essential Methods Among the Beams Analysis as an Introduction into the Dynamic Reverse Task Solution of Bending Vibration within Mechatronic System

66

Abstract

66

1 Introduction

66

2 The Algorithm of Exact Method Obtaining Within the Solution of Transverse Vibrating Beam

67

3 The Algorithm of Exact Method Obtaining the Dynamical Flexibility of Transverse Vibrating Beam

69

4 The Algorithms of the Approximate Methods Obtained Within the Dynamical Flexibilities of Transverse Vibrating Beam

69

5 Graphs Different Category’s Concerning Models of Vibrating Beams

71

6 Conclusion

73

Acknowledgement

73

References

73

Tunable Model of a Servo Hydraulic Tester for Shock Absorbers Vibrational Evaluation

75

Abstract

75

1 Introduction

75

2 Updating Model Parameters

76

3 First-Principle Data-Driven

77

4 Tuning of the Model

80

5 Summary

83

References

83

Modelling and System Identification of a Monotube Shock Absorber

84

Abstract

84

1 Introduction

84

2 Nonlinear Models Applicable to Reproduce Shock Absorber Dynamics

86

2.1 Low-Content of a Priori Knowledge Models

86

2.2 High-Content of a Priori Knowledge Models

87

3 Shock Absorber Model and Experimental Results

88

3.1 Shock Absorber Model

88

3.2 Low-Content of a Priori Knowledge Model Validation Results

89

3.3 High-Content of a Priori Knowledge Model Validation Results

91

4 Summary and Conclusions

93

References

93

Particle Image Velocimetry Technique Applied to Flow Evaluation Through a Shock Absorber Intake Valve

95

Abstract

95

1 Introduction

95

2 Particle Image Velocimetry

96

3 Experimental Setup

99

4 Measurement Results

102

5 Summary

104

References

104

Concept, Physical Design and Simulator of IRYS Social Robot Head

105

Abstract

105

1 Introduction

105

2 System Concept

107

3 Physical Head with Upper Trunk

108

4 Simulator

110

5 High-Level Control System and Unified Control Interface

111

6 Expressing Emotions of a Robot Head

111

7 Conclusions and Future Works

113

Acknowledgements

113

References

113

Cognitive Maintenance and Polymorphic Production as the Leading Industry 4.0 Paradigms

115

Abstract

115

1 Introduction to Industry 4.0

116

2 Maintenance in Today’s Industry

117

3 Cognitive Maintenance

117

4 Knowledge-Integrated Manufacturing

120

5 Polymorphic Production

121

6 Summary

122

Acknowledgement

123

References

123

Concept of Coupling the Rehabilitation Treadmill with Foot Pressure Sensors

125

Abstract

125

1 Introduction

125

2 The Set Up of the Test Bench

126

3 Integration of Components

127

4 Algorithm of the System Operation

128

5 Test of an Operation System Accuracy

130

6 Conclusions

131

References

132

Forecasting of Methane Hazard State in the Exploitation Wall Using Neural-Fuzzy System

133

Abstract

133

1 Introduction

133

2 Characteristics of Monitoring, Assessment and Methane Hazard Prediction System

135

2.1 Measuring Devices of Methane Hazard Monitoring System

136

2.2 Concept of Methane Hazard Assessment and Prediction of Methane Hazard

137

3 Characteristics of Neural-Fuzzy System for Prediction of Methane Hazard in Region of Longwall

139

3.1 Identification of the Research Area

139

3.2 Characteristics of the Developed System

139

4 Test Results

143

5 Conclusions

145

References

146

Modular Approach to the Planning of the Robot’s Tasks in the Context of Holons and Graph-Based Methods

148

Abstract

148

1 Introduction

148

2 The Comparison of Classic and Advanced Methods of Planning of the Robotic Tasks

150

2.1 The Classic Form of Robots’ Programming

150

2.2 Programming by Example/Demonstration

151

2.3 Task-Level Programming

152

3 Holons

153

3.1 Introduction

153

3.2 Relationship Between Holons and the Source Code of a Program

153

4 The Petri Nets

154

4.1 Introduction

154

4.2 The Petri Nets as a Model of a Program of the Robot

154

5 The Example of Using the Modular Approach to the Robot’s Task Planning by Means of Holons and Petri Nets

155

6 Conclusions

156

References

157

Detection and Recording of Acoustic Emission in Discrete IGBT Transistors

158

Abstract

158

1 Introduction

158

2 Measuring Method

159

3 Operation

160

4 The Analysis of Obtained Results

161

5 Conclusion

163

References

164

Zero-Sum Differential Game in Wheeled Mobile Robot Control

165

Abstract

165

1 Introduction

165

2 {\varvec H}_{\infty } Optimal Control. Zero-Sum Differential Game

166

2.1 {\varvec L}_{2} - Gain. {\varvec H}_{\infty } Control Problem

166

2.2 Zero-Sum Differential Game

167

3 Approximation Solution

168

3.1 Approximation a Zero-Sum Differential Game

168

4 Wheeled Mobile Robot

169

4.1 WMR Kinematics

169

4.2 WMR Dynamics

170

5 Numerical Simulation

171

5.1 Desired Trajectory

171

5.2 Simulation of Differential Game

172

5.3 Simulation {\varvec H}_{\infty } Control Problem

173

6 Summary

174

References

174

Numerical Analysis of the Dynamic Impact of a Gun Barrel During Firing

176

Abstract

176

1 Introduction

176

2 Analytical Approach to the Issue

177

3 Subject and Purpose of Research

178

4 Experimental Studies

179

5 Numerical Analysis FEM

180

5.1 Assumptions for Construction of Models

180

5.2 Simulation and Results

182

6 Comparison of Results

186

7 Conclusions

186

Acknowledgements

187

References

187

Concept of Sensor for Mining Machines Powered by Pressure Changes

189

Abstract

189

1 Introduction

189

2 Concept

190

3 Demand of Energy for Wireless Sensor

191

4 Tests of Piezoelectric Generator

192

4.1 Model of Piezoelectric Pile

193

4.2 Energy Generated by the Pile of Piezoelectric Transducers

193

4.3 Test Results

194

5 Summary

196

References

196

Model of Dynamics of the Three Wheeled Mobile Platform

198

Abstract

198

1 Introduction

198

2 Dynamics of the Platform

199

2.1 Design of the Prototype of the Platform

199

2.2 Model of Dynamics

200

2.3 Description of the Dynamics of the Three-Wheeled Mobile Platform

202

3 Conclusions

204

References

205

Control of Bucket Conveyor’s Output

206

Abstract

206

1 Introduction

206

2 Characteristics of Bucket Conveyor Operation in the Jig’s Mineral Processing Node

207

3 Identification of Model

208

4 System for Automatic Control of Bucket Conveyor Speed

210

5 Verification Tests of Impact of Automatic Control on Energy Consumption of the Conveyor’s Motor

211

6 Summary

212

References

213

Magnetorheological Suspension Based on Silicone Oil

215

Abstract

215

1 Introduction

215

2 Experimental

218

3 Results and Discussion

220

4 Conclusions

232

Acknowledgment

232

References

233

Experimental Verification of the Filtration Phenomena in Hydraulic Systems

234

Abstract

234

1 Introduction

234

2 Model of the Filtration Phenomena for Hydraulic Systems

235

3 Experimental Tests of Cleanliness of the Hydraulic Fluid During the Flushing of the Hydraulic Power Packs

238

4 Estimation the Total Flux Value ? of Solid Particulates

243

5 Summary

244

References

244

Role of Didactical Stations in Education Process of Industrial Automatics Technical Staff

245

Abstract

245

1 Introduction

245

2 Desktop Didactical Stations

245

2.1 Desktop Didactical Stations Consisting of a PLC Controller and HMI Panel Are Designed to Allow Learning the Following Skills

246

2.2 Desktop Didactical Station Consisting of a PLC Controller and UHF Modem (Fig. 2) Can Be Used to Carry out Following Tasks

248

2.3 Desktop Didactical Station Consisting of an Industrial Computer

248

2.4 Desktop Didactical Station Equipped with Frequency Inverter

249

3 Object Didactical Stations and Industrial Network Didactical Stations

250

3.1 Object Didactical Station - Processing Line Simulation

250

3.2 Plotter Didactical Station

251

3.3 Serial I/O – Industrial Network Station

251

4 Conclusions

253

References

253

Image-Based Method for Knee Ligament Injuries Detection

254

Abstract

254

1 Introduction

254

2 Methodology

256

2.1 Developed Algorithm

256

3 Results

259

4 Conclusions

259

Acknowledgements

260

References

260

Application of Surface Electromyographic Signals for Electric Rotor Control

262

Abstract

262

1 Introduction

262

2 Construction of Stationary Mechatronic Rotor

263

3 Simulation of Operation of Stationary Mechatronic Rotor

267

4 Conclusions

270

References

270

Voltage Source Inverter Synchronization with the Use of FFT Algorithm

272

Abstract

272

1 Introduction

272

2 Structure of Investigated System

273

3 Basics of Radix-2 DIT

274

4 Relationship Between FFT Data Vector Length and Frequency Resolution

276

5 Investigated Control System Properties and Computer Simulations Results

277

6 Real-Time Experimental Test Bench and Chosen Results

279

7 Conclusions

281

References

282

Experimental Research Assessing Threat of EOD Technicians from Explosive Blast

283

Abstract

283

1 Introduction

283

2 Methodology

284

3 Results

287

4 Conclusions

289

References

290

Theoretical Analysis of Piezoelectric Transformers in Different Configurations

291

Abstract

291

1 Introduction

291

2 Fundamentals

292

2.1 Piezoelectric Materials

292

2.2 Lagrangian Formalism for Piezoelectric Devices

292

3 Equations of Motion

293

3.1 PT Configurations

293

3.2 Assumptions

294

3.3 Derivation of the Equations of Motion for the Two-Segments E31–E33 Type PT (Classical Rosen–Type PT [1, 2])

294

3.4 Derivation of the Equations of Motion for the Two-Segments PT of the e33–e33 Type

296

3.5 Derivation of the Equations of Motion for the Two-Segments e31–e31 Type PT

297

3.6 Derivation of the Equations of Motion for the Three-Segments E31–E31 Type PT with the Driving Segment in the Middle (“Middle–Driving” – “Md”)

297

3.7 Derivation of the Equations of Motion for the Three-Segments E31–E31 Type PT with the Generating Segment in the Middle (“Middle–Generating” – “Mg”)

298

4 Results

298

4.1 Formulas

298

4.2 Input Data

299

4.3 Calculation Results

299

5 Discussion

301

6 Conclusions

302

References

302

Fracture Surface Analysis of the EN AW-2017A-T4 Specimens with Rectangular Section

304

Abstract

304

1 Introduction

304

2 Materials and Methods

305

2.1 Studied Material

305

2.2 Fatigue Experiments

306

2.3 Fracture Form and Roughness Measurements

307

3 Results and Discussion

307

3.1 Fracture Surface Geometry

307

3.2 Propagation and Rupture Roughness Analysis

309

4 Conclusions

311

References

311

Autonomous Robot Control System for Automation of Manipulations

312

Abstract

312

1 Purpose of Research

312

2 Research Concept and Plan

313

2.1 Research Method

314

3 Design Assumptions of Projected System

314

4 Technical Realization

317

4.1 Computer Operation of a Robot

317

4.2 Workspace Monitoring

318

4.3 Artificial Intelligence Application

319

5 Anticipated Research Result

320

References

321

Advantages of Using Industrial Sensor Interfaces at the Machine Design Stage

322

Abstract

322

1 Introduction

322

2 Classic Approach to the Topic

323

3 Purpose of the Technology

324

4 Summary

327

References

327

Bisection Method for Measuring Integral Nonlinearity of Precision Thermometry Bridges

328

Abstract

328

1 Introduction

329

2 Method of Measurement by AC Bridge

329

3 Reasons for Nonlinearity of AC Bridges

331

4 Method of Controlling the Bridge Integral Nonlinearity

332

5 Discussion of Method Used in Practice

333

6 Bisection Method

335

6.1 Methodology for Measuring Nonlinearity

335

6.2 Selecting the Number of Control Points

337

6.3 Device for Controlling Nonlinearity

337

6.4 Experimental Results

338

References

338

Applications of Composite Piezoelectric Transducers in Innovative Mechatronic Systems

340

Abstract

340

1 Introduction

340

1.1 Innovative Traffic Surveillance Systems with Piezoelectric Transducers

341

2 Measurements of the Dynamic Response of the Road Barrier

343

3 Conclusions

347

References

348

Sensor-Less Bilateral Teleoperation System Based on Non Linear Inverse Modelling with Signal Prediction

351

Abstract

351

1 Introduction

351

2 Problem Statement

352

3 Inverse Model with Prediction of Input and Output Signals

354

4 Experiment

358

5 Conclusions

359

Acknowledgments

360

References

360

Time Constant and Model-Free Signal Prediction in Communication Channel of Teleoperation System

362

Abstract

362

1 Introduction

362

2 Problem Statement

364

3 The Prediction Block

366

4 Experiment

367

5 Conclusions

371

Acknowledgment

371

References

371

Analysis of Selected Factors’ Influence on the Specific Range of Modern Jet Transport Aircraft as a Complex Mechatronic System

374

Abstract

374

1 Introduction

374

2 Data Sources

375

3 Flight Data Characteristics

376

4 Stable Segment Quality

380

5 Tail Number Specific Cruise Stability

381

6 Tail Number Specific Cruise Stability

382

7 Results

384

7.1 Variants and Gross Mass Effect on Cruise Performance

384

7.2 Air Temperature

385

7.3 Optimal Altitude

386

7.4 Mach Number

387

8 Conclusion

389

References

390

Investigation of Newly Developed Microwave Heated Moisture Analyzer Measurements of Ketchup and Milk Samples in Climatic Chamber

391

Abstract

391

1 Introduction

391

2 Materials and Methods

394

3 Results

395

4 Discussion

396

References

397

Computer Aided Planning of Adept Six-300 Robot Trajectories

398

Abstract

398

1 Introduction

398

2 The Characteristics of the Program Tobject

400

3 The Determination of the Geometric Parameters

401

3.1 Parameters of the Station Frame

401

3.2 Parameters of the Gripper

404

4 The Calculations of an Exemplary Desired Trajectory and Its Realization

404

4.1 The Position and Orientation of the Manipulation Object

404

4.2 The Exemplary Desired Trajectory of the Manipulator

405

4.3 The Realization of the Desired Trajectory of the Manipulation Object

406

5 Summary

407

References

407

Control of Selected Operational Parameters of the Scraper Conveyor to Improve Its Working Conditions

409

Abstract

409

1 Introduction

409

2 Computational Model of AFC

410

3 Algorithm for Controlling the AFC Operation

412

4 Results of Analysis of the Algorithm Use

414

5 Conclusions

418

Acknowledgments

418

References

418

Power Quality in the “Shore to Ship” System – The Improvement of the Unbalanced Voltage Factor

420

Abstract

420

1 Introduction

420

2 The Quality of Electricity in STS System; Voltage Unbalance

422

3 Improving the Rate of Voltage Unbalance in the STS System Using Shunt Active Filter

423

4 The Simulation Research on the Shunt Active Filter in STS System

427

5 Conclusions

429

References

430

Mathematical Modelling and Selecting the Parameters of Magnetic Circuit of Disk Torque Converter

431

Abstract

431

1 Introduction

431

2 Design of Electromagnetic Torque Converter

433

2.1 Mathematical Model of Electromagnetic Torque Converter

434

2.2 Calculation of Spatial Distribution of Magnetic Field in the Air Gap of Converter

434

3 Implementation of Mathematical Model and Simulations of Torque Converter

437

4 Summary

439

References

439

Modelling the Anthropomorphic Mechanical Hand

441

Abstract

441

1 Introduction

441

2 Process of Human-Like Mechanical Hand Modeling

441

2.1 Main Development Goals for Our Anthropomorphic Hand Prototype

441

2.2 Concept of the Hand Construction

442

2.3 The Finger Construction

443

2.4 The Knuckle Design

444

2.5 Wrist Construction

445

3 Existing Projects for Comparison

446

3.1 FESTO ExoHand

446

3.2 Shadow Dexterous Hand

447

3.3 NASA Robonaut Hand

448

4 Conclusions

448

References

448

Uncertainty Analysis of the Two-Output RTD Circuits on the Example of Difference and Average Temperature Measurements

449

Abstract

449

1 Introduction

449

1.1 Theoretical Background About the Uncertainty of Multivariable Measurements

450

1.2 A Few Words About RTD Sensor Temperature Measurements

450

1.3 Related Works

451

2 Basic Formulas of a Single RTD Element

451

3 Temperature Difference Measurement in Two-Channel Circuit

452

4 Example Structures of the 2D Temperature Measuring Circuits

454

4.1 The Measurement of a Difference and an Average of Temperatures in the Loop with a Common Supply Current

454

4.2 A Differential Amplifier with Classic Bridge-Circuit

455

4.3 The Unconventional Double-Current Circuit

456

5 The Uncertainty of Temperature Difference and Average Measured Simultaneously (Two Sensors in One Circuit)

457

5.1 Theoretical Background of the Multivariable Measurements

457

5.2 Numerical Example

458

6 Conclusions

459

References

460

Interactive Controller Aiding the Process of Upper Limb Rehabilitation

461

Abstract

461

1 Introduction

461

2 Research Objective

462

3 Device Structure

463

4 Methodology of Verification Tests

464

5 Results

465

6 Discussion

467

7 Conclusions

468

References

468

Double Physical Pendulum with Magnetic Interaction

469

Abstract

469

1 Introduction

469

1.1 Object of Investigations

469

2 Experimental Rig

470

2.1 Sensory System

473

3 Experiment

473

3.1 Moment of Force of Magnets Characteristics

473

3.2 Pendulum’s Time Series Recording

474

4 Conclusions

477

References

478

Model of Trough-Beam Laser Sensor for Determining the Real Position and Real Response Time

479

Abstract

479

1 Introduction

479

2 Unit Examined

480

3 Methodology of Research

481

4 Through-Beam Laser Sensor Model

483

5 Comparison of Model and Experiment Results

486

6 Conclusions

487

References

488

Application of the Parametric Identification While Modelling the Dynamics of the Electro-Hydraulic Drive

489

Abstract

489

1 Introduction

489

2 Mathematical Identification Model

490

3 Algorithm of the Model Identification of the Electro-Hydraulic Drive

492

3.1 Systems with Parameters Variable Over Time

493

3.2 Robust Estimation of the Parameters of the Electro-Hydraulic Servo-Drive Model

494

4 Comparison of the Efficiency of Estimation Algorithms of the Model Parameters – Model Verification

495

5 Summary

497

References

497

Author Index

498