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Advances in Manufacturing II - Volume 1 - Solutions for Industry 4.0
Justyna Trojanowska, Olaf Ciszak, José Mendes Machado, Ivan Pavlenko
Verlag Springer-Verlag, 2019
ISBN 9783030187156 , 471 Seiten
Format PDF, OL
Kopierschutz Wasserzeichen
Preface
6
Organization
8
Steering Committee
8
General Chair
8
Chairs
8
Scientific Committee
8
Program Committee
9
Special Sessions
10
Collaborative Manufacturing and Management in the Context of Industry 4.0
10
Sec8
10
Intelligent Manufacturing Systems
10
Sec10
10
Tooling and Fixtures: Design, Optimization, Verification
10
Sec12
10
Advanced Manufacturing Technologies
10
Sec14
10
The Changing Face of Production Engineering and Management in a Contemporary Business Landscape
11
Sec16
11
Enabling Tools and Education for Industry 4.0
11
Sec18
11
Staff for the Industry of the Future
11
Sec20
11
Advances in Manufacturing, Properties, and Surface Integrity of Construction Materials
11
Sec22
11
Materials Engineering
12
Sec24
12
Advanced Mechanics of Systems, Materials and Structures
12
Sec26
12
Virtual and Augmented Reality in Manufacturing
12
Sec28
12
Contents
13
Industry 4.0 Concept
17
Digitization and Intangible Assets in Manufacturing Industries
18
Abstract
18
1 Introduction
18
2 Research Problem
19
3 Methodology
21
4 Results
23
5 Conclusions
27
References
27
Human-Organization Relation in the Perspective of Industry 4.0
29
Abstract
29
1 Introduction
29
2 The Prospect of the Fourth Industrial Revolution in Enterprises
30
3 Changes in Human-Organization Relation in Enterprises in Perspective of the Fourth Industrial Revolution
32
3.1 Change in the Function of the Employee in the Enterprise
33
3.2 Competence Needs of Enterprises
34
4 Discussion
36
5 Summary
37
References
38
Edge Computing Technologies as a Crucial Factor of Successful Industry 4.0 Growth. The Case of Live Video Data Streaming
40
Abstract
40
1 Introduction
40
2 Cloud Computing vs. Edge Computing
41
3 Edge Computing as an Important Element of Industry 4.0 Development
44
4 Example of Implementation Concept in Video Data Streaming
48
5 Conclusions
51
Acknowledgments
51
References
52
Model Proposal to Evaluate the Quality of a Production Planning and Control Software in an Industrial Context
53
Abstract
53
1 Introduction
53
2 Production Planning and Control Systems
54
3 System Requirements Specification Model
55
3.1 Selection Criteria and Parameters
55
3.2 Correlation Between Selection Criteria
57
4 Results and Discussion
59
5 Conclusion
61
Acknowledgments
61
References
61
Increasing the Production Productivity with Artificial Bee Colony Optimisation Method
63
Abstract
63
1 Introduction
63
2 Methods
64
2.1 Artificial Bee Colony (ABC)
64
2.2 Artificial Bee Colony Algorithm for Drilling Sequence Planning
64
2.3 Solution Construction for ABC Method
65
2.4 Ant Colony Optimisation (ACO) Method
69
2.5 Ant Colony Optimisation Algorithm for Drilling Sequence Planning
70
3 Results
71
4 Conclusion
75
References
76
Comparison of the NC Data Preparation Methods for Drawingless Production
77
Abstract
77
1 Introduction
77
2 Flexible Manufacturing System
78
3 Part Model as a Manufacturing Information Holder
81
3.1 Simulation of CNC Machining
82
4 Conclusion
85
Acknowledgment
86
References
86
Characteristics of Resources as a Determinant of Implementation of the Physical Internet Concept in Supply Chains
87
Abstract
87
1 Introduction
87
2 Theoretical Background
88
2.1 Physical Internet
88
2.2 Resources in Supply Chains
89
3 Survey Studies
90
3.1 Framework of the Study
90
3.2 Stage 1: Academic Survey Study
91
3.2.1 Step 1: Survey Methodology
91
3.2.2 Step 2: Survey Results
92
3.3 Stage 2: Survey Within Practitioners
95
3.3.1 Step 1: Survey Methodology
95
3.3.2 Step 2: Survey Results
98
4 Conclusions
103
Acknowledgments
104
References
104
Model of a Knowledge Management for System Integrator(s) of Cyber-Physical Production Systems (CPPS)
107
Abstract
107
1 Introduction
107
2 System Integrator(s) of Cyber-Physical Production Systems (CPPS)
109
3 Approach to KMStoCPPS
111
4 Tacit Knowledge Base for the Network
115
5 Concluding Remarks
116
References
117
Knowledge Management in Open Industrial Virtual Reality Applications
119
Abstract
119
1 Introduction
119
2 Methodology
120
2.1 Idea of Open Industrial VR Applications
120
2.2 Knowledge Formalization
122
2.3 Knowledge Management Tools
124
3 Selected Use Cases and Results
125
3.1 Presenter of Upholstered Furniture
125
3.2 Virtual Skill Teacher
128
4 Summary
131
Acknowledgments
132
References
132
The Automated Acquisition of Expert Knowledge Using a Service Department as an Example
134
Abstract
134
1 Introduction
134
2 Related Work
135
3 The AA-EK Model
136
4 The Use of the AA-EK Model in a Manufacturing Company – A Case Study
138
5 Conclusions
140
References
140
Virtual Simulation of Machine Tools
142
Abstract
142
1 Introduction
142
2 Materials and Methods
143
2.1 Virtual Reality in Design
143
2.2 Method of Creating a Virtual Reality Application
144
3 Examples of Virtual Simulations
147
3.1 CNC Machine
147
3.2 Delta Robot
148
4 Summary
150
Acknowledgments
150
References
150
Cyber Sickness in Industrial Virtual Reality Training
152
Abstract
152
1 Introduction
152
2 Materials and Methods
153
2.1 Research Aims and Outline
153
2.2 Hardware and Software
154
2.3 Experiment One – Virtual Walk
154
2.4 Experiment Two – Virtual Quality Management
156
3 Results and Discussion
157
3.1 Experiment One
157
3.2 Experiment Two
161
4 Conclusions
163
Acknowledgments
163
References
163
Does Metal Additive Manufacturing in Industry 4.0 Reinforce the Role of Substractive Machining?
165
Abstract
165
1 Introduction – Industry 4.0
165
2 Techniques of Metal Additive Manufacturing (MAM)
167
3 Substractive Machining as the Next Stage of the Technological Process of Metal Parts After AM
171
4 Hybrid Techniques; Additive-Subtractive Hybrid Manufacturing (DASH) [29]
173
Acknowledgments
177
References
177
Ensuring Vibration Reliability of Turbopump Units Using Artificial Neural Networks
180
Abstract
180
1 Introduction
180
2 Research Problem
183
3 Results
184
4 Discussion
187
5 Conclusions
188
Acknowledgments
188
References
188
Interaction in Project Management Approach Within Industry 4.0
191
Abstract
191
1 Introduction
191
2 Methodology
193
3 Integration of Industry 4.0 in the Production
194
4 Supporting Technologies Industry 4.0 in the Production
194
4.1 Internet of Things (IOT)
195
4.2 Cyber-Physical Systems
195
4.3 Big Data
195
4.4 Automation
196
4.5 Machine Learning
196
4.6 Cloud Computing
196
5 Seamless Information Flow
197
6 Project Management and Industry 4.0 Relationship Concept
198
7 Evolution of Project Management Approach Within the Scope of Industry 4.0
200
8 Conclusion
202
References
202
Applying Scrum in New Product Development Process
205
Abstract
205
1 Introduction
205
2 New Product Development Process
206
3 The Agile Approach to Project Management
207
4 Scrum Methodology
208
4.1 Roles [3]
209
4.2 Events [3]
209
4.3 Artefacts [3]
209
4.4 Rules [3]
210
5 Transfer of Scrum Elements Toward NPD
211
6 Conclusions, Recommendations
214
References
215
Smart Industry Solutions
216
Drivers Impacting Cobots Adoption in Manufacturing Context: A Qualitative Study
217
Abstract
217
1 Introduction
217
2 Problem
219
3 Method
219
4 Analysis and Results
220
4.1 Companies Description
221
4.2 Drivers
221
4.2.1 Operational Efficiency
221
4.2.2 Ergonomics and Human Factors
222
4.2.3 Industrial Innovation Context
223
4.3 Alignment with Company Strategy
223
5 Conclusion
224
Acknowledgments
225
References
225
Control of the 6-Axis Robot Using a Brain-Computer Interface Based on Steady State Visually Evoked Potential (SSVEP)
227
Abstract
227
1 Introduction
227
2 State of Art
228
3 Research Equipment
230
4 Research and Results
231
5 Conclusions
235
Acknowledgments
235
References
235
An Innovative Approach of Industrial Robot Programming Using Virtual Reality for the Design of Production Systems Layout
237
Abstract
237
1 Introduction
237
2 Objectives
240
3 Methods
240
4 Application
243
5 Results
244
6 Discussion
247
7 Conclusion
247
Acknowledgments
248
References
248
Localization of Passive RFID Tags by Small Cartesian Robot
250
Abstract
250
1 Introduction
250
2 Materials and Methods
252
3 Experiment Results
257
4 Discussion and Conclusion
259
4.1 Discussion
259
4.2 Conclusion
260
References
260
Analysis of Cooperative Industrial Task Execution by Mobile and Manipulator Robots
262
Abstract
262
1 Introduction
262
2 State of the Art
263
3 Case Study and Equipment Description
264
4 Classification Method and Localization Algorithm
267
4.1 Line up Robot Arm End Effector with Camera Frame
267
4.2 Communication Between Vision and Robot Arm
267
4.3 Detect a New Object Against the Background and Compute the Workpiece Position and Center of Mass
269
5 Qualification of the Experimental Method
270
6 Conclusions
273
References
274
Simulation Modeling of Assembly Processes for Digital Manufacturing
275
Abstract
275
1 Introduction
275
2 Model of a Manufacturing System: A Case Study
277
3 The Results of the Simulation Experiments
281
4 Changing the Complexity of the Model
283
5 Conclusions
285
References
286
An Indicators Framework for Sustainability Assessment of RFID Systems in Manufacturing
288
Abstract
288
1 Introduction
288
2 State of the Art
290
3 Framework
292
3.1 General Assumptions
292
3.2 Indicators
292
3.2.1 Economic Impact Indicators
293
3.2.2 Environmental Impact Indicators
294
3.2.3 Social Impact Indicators
295
4 Results
296
5 Conclusions and Discussion
297
References
298
Automated Training of Convolutional Networks by Virtual 3D Models for Parts Recognition in Assembly Process
301
Abstract
301
1 Introduction
301
2 Research Problem
303
2.1 Principle of New Approach to Teach CNN by Virtual 3D Model
303
2.2 Implementation Idea to Software Solution
304
2.3 Input Images for Teaching
305
2.4 Hardware Implementation to Soc and AR Smart Glasses
306
3 Results and Discussion
308
4 Conclusion
309
Acknowledgments
310
References
310
3D Printed Hand Exoskeleton - Own Concept
312
Abstract
312
1 Introduction
312
2 3D Printing Unique Properties
313
2.1 Technology Itself
313
2.2 Biodegradable Materials
314
2.3 Biocompatibility
314
3 Hand Exoskeleton - Own Concept
314
3.1 General Assumptions
315
3.2 Strengths and Occupations
316
3.3 Weaknesses and Limitations
317
4 Discussion and Conclusions
317
4.1 Other Studies
317
4.2 Limitations of Own Studies
318
4.3 Directions for Further Research
318
4.4 Conclusions
318
References
319
Mechanical Analysis of Leaf Springs Realized by Additive Technologies
321
Abstract
321
1 Introduction
321
2 Materials and Methods
323
3 Experimental
324
4 Results
326
5 Simulation
328
6 Conclusions
329
References
330
An Introductive Training for Welding Workshop: A Biometric Evaluation Using Virtual Reality Scenes to Improve Practice
333
Abstract
333
1 Introduction
333
2 Integrated Review
334
3 Method
335
3.1 Materials
336
3.2 Interface Development
336
3.3 Evaluation Process
339
4 Results Analysis
341
5 Conclusion
344
Acknowledgments
344
References
344
Simulation of Flexible Manufacturing Systems as an Element of Education Towards Industry 4.0
346
Abstract
346
1 Introduction
346
2 Scope and Aim of Education
347
3 Analysis of the Effectiveness of the Flexible Machining Cell Work with Mass Service Systems
349
3.1 Scope and Aim of Laboratory Classes
349
3.2 Theoretical Basics – Mass Service Systems
350
3.3 Mass Service Systems – Classes
351
4 Conclusions
354
References
355
VR and AR in Lean Manufacturing Classes
356
Abstract
356
1 Introduction
356
2 Materials and Methods
357
2.1 Problem and Aim Definition
357
2.2 Lean Manufacturing
357
2.3 Research Outline
358
3 Applications Used in Classes
358
3.1 VR Training Application in LM Workshops
358
3.2 AR Application in 5S Classes
360
4 Results
361
4.1 VR Application
361
4.2 AR Application
362
5 Summary
363
References
364
A Case Study of a Virtual Training Environment
366
Abstract
366
1 Introduction
366
1.1 VR Software Platforms
367
1.2 LPWANs
368
1.3 Security in LPWANs
368
1.4 Our VR Model
369
1.5 Structure
369
2 System’s Architecture
369
3 The VR Training Environment
372
3.1 LPWAN Network Architecture
373
3.2 How Does the Joining Procedure Work?
374
3.3 Keys’ Security Parameters
374
3.4 How to Send a Packet
375
4 End-Users Results
378
5 Future Work
378
Acknowledgments
379
References
379
Virtual and Augmented Reality for Configuring, Promoting and Servicing Household Appliances
382
Abstract
382
1 Introduction
382
2 Related Works
383
2.1 3D Modeling and Interaction
384
2.2 VR and AR in Manufacturing and Marketing
385
3 Virtual Product Configurator
386
4 3D Web Visualization of Products
387
5 Visualization of Products Using AR
388
6 Immersive Visualization of Products
389
7 Immersive Service Guide
390
8 Conclusions and Future Works
392
Acknowledgements
393
References
393
The Effectiveness of Multimodal Sensory Feedback on VR Users’ Behavior in an L-Collision Problem
395
Abstract
395
1 Introduction
395
2 Method
396
2.1 Participants
397
2.2 Apparatus
397
2.3 Task
398
2.4 Procedure and Analysis
398
3 Results
399
4 Discussion
400
Acknowledgments
402
References
402
Intelligent Systems in the Railway Freight Management
404
Abstract
404
1 Introduction
404
2 Analysis of the Freight Market in Europe
405
2.1 The Modern Level of Rail Freight Development
405
2.2 Control and Navigation Systems in Railway Logistics
408
2.3 Directions of Modernization of the Railway Freight Management System
410
3 Improvement of the Management System in Railway Cargo Transportation Based on the Implementation of IoT Technology
411
3.1 Experience in the Implementation of Navigation Systems in Transport Logistics
411
3.2 Opportunities to Upgrade the Management System of Railway Transportation Based on Smart Technologies
413
4 Prospects and Features of the Introduction of a Smart Monitoring System of Railway Freight
417
5 Conclusions
418
Acknowledgments
418
References
418
LiDAR Based System for Tracking Loader Crane Operator
420
Abstract
420
1 Introduction
420
2 Related Work
424
3 Hardware and Software
424
3.1 VLP-16 - Velodyne LiDAR Scanner
424
3.2 ROS – Robot Operating System
426
4 Tracking System
428
4.1 Ground Filtration
428
4.2 Segmentation and Classification
430
5 Conclusions
432
Acknowledgments
433
References
433
Artificial Neural Network-Supported Selection of Materials in Ecodesign
436
Abstract
436
1 Introduction
436
2 Review of Literature
437
3 Methods
438
4 Expert System Supporting the Selection of Materials in Ecodesign Using an Artificial Neural Network
440
4.1 Data Preparation
440
4.2 Artificial Neural Networks for Selection of Materials
441
4.3 Example Operation of a Material Selection Expert System
443
5 Summary
443
Acknowledgments
444
References
444
The Application of Artificial Neural Network in Diagnosis of Sleep Apnea Syndrome
446
Abstract
446
1 Introduction
446
1.1 Sleep Apnea Syndrome
446
1.2 Sleep Study
448
2 Research Problem
449
3 Results
452
4 Discussion
455
5 Conclusions
456
Acknowledgments
456
References
456
Artificial Hand Controlled by a Glove with a Force Feedback
458
Abstract
458
1 Introduction
458
2 Kinematic Model
460
3 Construction of the Mechanical Part
462
4 Control Glove with a Force Feedback
464
5 Experimental Tests
465
6 Conclusion
468
References
469
Author Index
470