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Advances in Manufacturing II - Volume 1 - Solutions for Industry 4.0

Advances in Manufacturing II - Volume 1 - Solutions for Industry 4.0

Justyna Trojanowska, Olaf Ciszak, José Mendes Machado, Ivan Pavlenko

 

Verlag Springer-Verlag, 2019

ISBN 9783030187156 , 471 Seiten

Format PDF, OL

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Advances in Manufacturing II - Volume 1 - Solutions for Industry 4.0


 

Preface

6

Organization

8

Steering Committee

8

General Chair

8

Chairs

8

Scientific Committee

8

Program Committee

9

Special Sessions

10

Collaborative Manufacturing and Management in the Context of Industry 4.0

10

Sec8

10

Intelligent Manufacturing Systems

10

Sec10

10

Tooling and Fixtures: Design, Optimization, Verification

10

Sec12

10

Advanced Manufacturing Technologies

10

Sec14

10

The Changing Face of Production Engineering and Management in a Contemporary Business Landscape

11

Sec16

11

Enabling Tools and Education for Industry 4.0

11

Sec18

11

Staff for the Industry of the Future

11

Sec20

11

Advances in Manufacturing, Properties, and Surface Integrity of Construction Materials

11

Sec22

11

Materials Engineering

12

Sec24

12

Advanced Mechanics of Systems, Materials and Structures

12

Sec26

12

Virtual and Augmented Reality in Manufacturing

12

Sec28

12

Contents

13

Industry 4.0 Concept

17

Digitization and Intangible Assets in Manufacturing Industries

18

Abstract

18

1 Introduction

18

2 Research Problem

19

3 Methodology

21

4 Results

23

5 Conclusions

27

References

27

Human-Organization Relation in the Perspective of Industry 4.0

29

Abstract

29

1 Introduction

29

2 The Prospect of the Fourth Industrial Revolution in Enterprises

30

3 Changes in Human-Organization Relation in Enterprises in Perspective of the Fourth Industrial Revolution

32

3.1 Change in the Function of the Employee in the Enterprise

33

3.2 Competence Needs of Enterprises

34

4 Discussion

36

5 Summary

37

References

38

Edge Computing Technologies as a Crucial Factor of Successful Industry 4.0 Growth. The Case of Live Video Data Streaming

40

Abstract

40

1 Introduction

40

2 Cloud Computing vs. Edge Computing

41

3 Edge Computing as an Important Element of Industry 4.0 Development

44

4 Example of Implementation Concept in Video Data Streaming

48

5 Conclusions

51

Acknowledgments

51

References

52

Model Proposal to Evaluate the Quality of a Production Planning and Control Software in an Industrial Context

53

Abstract

53

1 Introduction

53

2 Production Planning and Control Systems

54

3 System Requirements Specification Model

55

3.1 Selection Criteria and Parameters

55

3.2 Correlation Between Selection Criteria

57

4 Results and Discussion

59

5 Conclusion

61

Acknowledgments

61

References

61

Increasing the Production Productivity with Artificial Bee Colony Optimisation Method

63

Abstract

63

1 Introduction

63

2 Methods

64

2.1 Artificial Bee Colony (ABC)

64

2.2 Artificial Bee Colony Algorithm for Drilling Sequence Planning

64

2.3 Solution Construction for ABC Method

65

2.4 Ant Colony Optimisation (ACO) Method

69

2.5 Ant Colony Optimisation Algorithm for Drilling Sequence Planning

70

3 Results

71

4 Conclusion

75

References

76

Comparison of the NC Data Preparation Methods for Drawingless Production

77

Abstract

77

1 Introduction

77

2 Flexible Manufacturing System

78

3 Part Model as a Manufacturing Information Holder

81

3.1 Simulation of CNC Machining

82

4 Conclusion

85

Acknowledgment

86

References

86

Characteristics of Resources as a Determinant of Implementation of the Physical Internet Concept in Supply Chains

87

Abstract

87

1 Introduction

87

2 Theoretical Background

88

2.1 Physical Internet

88

2.2 Resources in Supply Chains

89

3 Survey Studies

90

3.1 Framework of the Study

90

3.2 Stage 1: Academic Survey Study

91

3.2.1 Step 1: Survey Methodology

91

3.2.2 Step 2: Survey Results

92

3.3 Stage 2: Survey Within Practitioners

95

3.3.1 Step 1: Survey Methodology

95

3.3.2 Step 2: Survey Results

98

4 Conclusions

103

Acknowledgments

104

References

104

Model of a Knowledge Management for System Integrator(s) of Cyber-Physical Production Systems (CPPS)

107

Abstract

107

1 Introduction

107

2 System Integrator(s) of Cyber-Physical Production Systems (CPPS)

109

3 Approach to KMStoCPPS

111

4 Tacit Knowledge Base for the Network

115

5 Concluding Remarks

116

References

117

Knowledge Management in Open Industrial Virtual Reality Applications

119

Abstract

119

1 Introduction

119

2 Methodology

120

2.1 Idea of Open Industrial VR Applications

120

2.2 Knowledge Formalization

122

2.3 Knowledge Management Tools

124

3 Selected Use Cases and Results

125

3.1 Presenter of Upholstered Furniture

125

3.2 Virtual Skill Teacher

128

4 Summary

131

Acknowledgments

132

References

132

The Automated Acquisition of Expert Knowledge Using a Service Department as an Example

134

Abstract

134

1 Introduction

134

2 Related Work

135

3 The AA-EK Model

136

4 The Use of the AA-EK Model in a Manufacturing Company – A Case Study

138

5 Conclusions

140

References

140

Virtual Simulation of Machine Tools

142

Abstract

142

1 Introduction

142

2 Materials and Methods

143

2.1 Virtual Reality in Design

143

2.2 Method of Creating a Virtual Reality Application

144

3 Examples of Virtual Simulations

147

3.1 CNC Machine

147

3.2 Delta Robot

148

4 Summary

150

Acknowledgments

150

References

150

Cyber Sickness in Industrial Virtual Reality Training

152

Abstract

152

1 Introduction

152

2 Materials and Methods

153

2.1 Research Aims and Outline

153

2.2 Hardware and Software

154

2.3 Experiment One – Virtual Walk

154

2.4 Experiment Two – Virtual Quality Management

156

3 Results and Discussion

157

3.1 Experiment One

157

3.2 Experiment Two

161

4 Conclusions

163

Acknowledgments

163

References

163

Does Metal Additive Manufacturing in Industry 4.0 Reinforce the Role of Substractive Machining?

165

Abstract

165

1 Introduction – Industry 4.0

165

2 Techniques of Metal Additive Manufacturing (MAM)

167

3 Substractive Machining as the Next Stage of the Technological Process of Metal Parts After AM

171

4 Hybrid Techniques; Additive-Subtractive Hybrid Manufacturing (DASH) [29]

173

Acknowledgments

177

References

177

Ensuring Vibration Reliability of Turbopump Units Using Artificial Neural Networks

180

Abstract

180

1 Introduction

180

2 Research Problem

183

3 Results

184

4 Discussion

187

5 Conclusions

188

Acknowledgments

188

References

188

Interaction in Project Management Approach Within Industry 4.0

191

Abstract

191

1 Introduction

191

2 Methodology

193

3 Integration of Industry 4.0 in the Production

194

4 Supporting Technologies Industry 4.0 in the Production

194

4.1 Internet of Things (IOT)

195

4.2 Cyber-Physical Systems

195

4.3 Big Data

195

4.4 Automation

196

4.5 Machine Learning

196

4.6 Cloud Computing

196

5 Seamless Information Flow

197

6 Project Management and Industry 4.0 Relationship Concept

198

7 Evolution of Project Management Approach Within the Scope of Industry 4.0

200

8 Conclusion

202

References

202

Applying Scrum in New Product Development Process

205

Abstract

205

1 Introduction

205

2 New Product Development Process

206

3 The Agile Approach to Project Management

207

4 Scrum Methodology

208

4.1 Roles [3]

209

4.2 Events [3]

209

4.3 Artefacts [3]

209

4.4 Rules [3]

210

5 Transfer of Scrum Elements Toward NPD

211

6 Conclusions, Recommendations

214

References

215

Smart Industry Solutions

216

Drivers Impacting Cobots Adoption in Manufacturing Context: A Qualitative Study

217

Abstract

217

1 Introduction

217

2 Problem

219

3 Method

219

4 Analysis and Results

220

4.1 Companies Description

221

4.2 Drivers

221

4.2.1 Operational Efficiency

221

4.2.2 Ergonomics and Human Factors

222

4.2.3 Industrial Innovation Context

223

4.3 Alignment with Company Strategy

223

5 Conclusion

224

Acknowledgments

225

References

225

Control of the 6-Axis Robot Using a Brain-Computer Interface Based on Steady State Visually Evoked Potential (SSVEP)

227

Abstract

227

1 Introduction

227

2 State of Art

228

3 Research Equipment

230

4 Research and Results

231

5 Conclusions

235

Acknowledgments

235

References

235

An Innovative Approach of Industrial Robot Programming Using Virtual Reality for the Design of Production Systems Layout

237

Abstract

237

1 Introduction

237

2 Objectives

240

3 Methods

240

4 Application

243

5 Results

244

6 Discussion

247

7 Conclusion

247

Acknowledgments

248

References

248

Localization of Passive RFID Tags by Small Cartesian Robot

250

Abstract

250

1 Introduction

250

2 Materials and Methods

252

3 Experiment Results

257

4 Discussion and Conclusion

259

4.1 Discussion

259

4.2 Conclusion

260

References

260

Analysis of Cooperative Industrial Task Execution by Mobile and Manipulator Robots

262

Abstract

262

1 Introduction

262

2 State of the Art

263

3 Case Study and Equipment Description

264

4 Classification Method and Localization Algorithm

267

4.1 Line up Robot Arm End Effector with Camera Frame

267

4.2 Communication Between Vision and Robot Arm

267

4.3 Detect a New Object Against the Background and Compute the Workpiece Position and Center of Mass

269

5 Qualification of the Experimental Method

270

6 Conclusions

273

References

274

Simulation Modeling of Assembly Processes for Digital Manufacturing

275

Abstract

275

1 Introduction

275

2 Model of a Manufacturing System: A Case Study

277

3 The Results of the Simulation Experiments

281

4 Changing the Complexity of the Model

283

5 Conclusions

285

References

286

An Indicators Framework for Sustainability Assessment of RFID Systems in Manufacturing

288

Abstract

288

1 Introduction

288

2 State of the Art

290

3 Framework

292

3.1 General Assumptions

292

3.2 Indicators

292

3.2.1 Economic Impact Indicators

293

3.2.2 Environmental Impact Indicators

294

3.2.3 Social Impact Indicators

295

4 Results

296

5 Conclusions and Discussion

297

References

298

Automated Training of Convolutional Networks by Virtual 3D Models for Parts Recognition in Assembly Process

301

Abstract

301

1 Introduction

301

2 Research Problem

303

2.1 Principle of New Approach to Teach CNN by Virtual 3D Model

303

2.2 Implementation Idea to Software Solution

304

2.3 Input Images for Teaching

305

2.4 Hardware Implementation to Soc and AR Smart Glasses

306

3 Results and Discussion

308

4 Conclusion

309

Acknowledgments

310

References

310

3D Printed Hand Exoskeleton - Own Concept

312

Abstract

312

1 Introduction

312

2 3D Printing Unique Properties

313

2.1 Technology Itself

313

2.2 Biodegradable Materials

314

2.3 Biocompatibility

314

3 Hand Exoskeleton - Own Concept

314

3.1 General Assumptions

315

3.2 Strengths and Occupations

316

3.3 Weaknesses and Limitations

317

4 Discussion and Conclusions

317

4.1 Other Studies

317

4.2 Limitations of Own Studies

318

4.3 Directions for Further Research

318

4.4 Conclusions

318

References

319

Mechanical Analysis of Leaf Springs Realized by Additive Technologies

321

Abstract

321

1 Introduction

321

2 Materials and Methods

323

3 Experimental

324

4 Results

326

5 Simulation

328

6 Conclusions

329

References

330

An Introductive Training for Welding Workshop: A Biometric Evaluation Using Virtual Reality Scenes to Improve Practice

333

Abstract

333

1 Introduction

333

2 Integrated Review

334

3 Method

335

3.1 Materials

336

3.2 Interface Development

336

3.3 Evaluation Process

339

4 Results Analysis

341

5 Conclusion

344

Acknowledgments

344

References

344

Simulation of Flexible Manufacturing Systems as an Element of Education Towards Industry 4.0

346

Abstract

346

1 Introduction

346

2 Scope and Aim of Education

347

3 Analysis of the Effectiveness of the Flexible Machining Cell Work with Mass Service Systems

349

3.1 Scope and Aim of Laboratory Classes

349

3.2 Theoretical Basics – Mass Service Systems

350

3.3 Mass Service Systems – Classes

351

4 Conclusions

354

References

355

VR and AR in Lean Manufacturing Classes

356

Abstract

356

1 Introduction

356

2 Materials and Methods

357

2.1 Problem and Aim Definition

357

2.2 Lean Manufacturing

357

2.3 Research Outline

358

3 Applications Used in Classes

358

3.1 VR Training Application in LM Workshops

358

3.2 AR Application in 5S Classes

360

4 Results

361

4.1 VR Application

361

4.2 AR Application

362

5 Summary

363

References

364

A Case Study of a Virtual Training Environment

366

Abstract

366

1 Introduction

366

1.1 VR Software Platforms

367

1.2 LPWANs

368

1.3 Security in LPWANs

368

1.4 Our VR Model

369

1.5 Structure

369

2 System’s Architecture

369

3 The VR Training Environment

372

3.1 LPWAN Network Architecture

373

3.2 How Does the Joining Procedure Work?

374

3.3 Keys’ Security Parameters

374

3.4 How to Send a Packet

375

4 End-Users Results

378

5 Future Work

378

Acknowledgments

379

References

379

Virtual and Augmented Reality for Configuring, Promoting and Servicing Household Appliances

382

Abstract

382

1 Introduction

382

2 Related Works

383

2.1 3D Modeling and Interaction

384

2.2 VR and AR in Manufacturing and Marketing

385

3 Virtual Product Configurator

386

4 3D Web Visualization of Products

387

5 Visualization of Products Using AR

388

6 Immersive Visualization of Products

389

7 Immersive Service Guide

390

8 Conclusions and Future Works

392

Acknowledgements

393

References

393

The Effectiveness of Multimodal Sensory Feedback on VR Users’ Behavior in an L-Collision Problem

395

Abstract

395

1 Introduction

395

2 Method

396

2.1 Participants

397

2.2 Apparatus

397

2.3 Task

398

2.4 Procedure and Analysis

398

3 Results

399

4 Discussion

400

Acknowledgments

402

References

402

Intelligent Systems in the Railway Freight Management

404

Abstract

404

1 Introduction

404

2 Analysis of the Freight Market in Europe

405

2.1 The Modern Level of Rail Freight Development

405

2.2 Control and Navigation Systems in Railway Logistics

408

2.3 Directions of Modernization of the Railway Freight Management System

410

3 Improvement of the Management System in Railway Cargo Transportation Based on the Implementation of IoT Technology

411

3.1 Experience in the Implementation of Navigation Systems in Transport Logistics

411

3.2 Opportunities to Upgrade the Management System of Railway Transportation Based on Smart Technologies

413

4 Prospects and Features of the Introduction of a Smart Monitoring System of Railway Freight

417

5 Conclusions

418

Acknowledgments

418

References

418

LiDAR Based System for Tracking Loader Crane Operator

420

Abstract

420

1 Introduction

420

2 Related Work

424

3 Hardware and Software

424

3.1 VLP-16 - Velodyne LiDAR Scanner

424

3.2 ROS – Robot Operating System

426

4 Tracking System

428

4.1 Ground Filtration

428

4.2 Segmentation and Classification

430

5 Conclusions

432

Acknowledgments

433

References

433

Artificial Neural Network-Supported Selection of Materials in Ecodesign

436

Abstract

436

1 Introduction

436

2 Review of Literature

437

3 Methods

438

4 Expert System Supporting the Selection of Materials in Ecodesign Using an Artificial Neural Network

440

4.1 Data Preparation

440

4.2 Artificial Neural Networks for Selection of Materials

441

4.3 Example Operation of a Material Selection Expert System

443

5 Summary

443

Acknowledgments

444

References

444

The Application of Artificial Neural Network in Diagnosis of Sleep Apnea Syndrome

446

Abstract

446

1 Introduction

446

1.1 Sleep Apnea Syndrome

446

1.2 Sleep Study

448

2 Research Problem

449

3 Results

452

4 Discussion

455

5 Conclusions

456

Acknowledgments

456

References

456

Artificial Hand Controlled by a Glove with a Force Feedback

458

Abstract

458

1 Introduction

458

2 Kinematic Model

460

3 Construction of the Mechanical Part

462

4 Control Glove with a Force Feedback

464

5 Experimental Tests

465

6 Conclusion

468

References

469

Author Index

470