Advances in Manufacturing II - Volume 2 - Production Engineering and Management

Preface

Organization

Steering Committee

General Chair

Chairs

Scientific Committee

Program Committee

Special Sessions

Collaborative Manufacturing and Management in the Context of Industry 4.0

Sec8

Intelligent Manufacturing Systems

Sec10

Tooling and Fixtures: Design, Optimization, Verification

Sec12

Advanced Manufacturing Technologies

Sec14

The Changing Face of Production Engineering and Management in a Contemporary Business Landscape

Sec16

Enabling Tools and Education for Industry 4.0

Sec18

Staff for the Industry of the Future

Sec20

Advances in Manufacturing, Properties, and Surface Integrity of Construction Materials

Sec22

Materials Engineering

Sec24

Advanced Mechanics of Systems, Materials and Structures

Sec26

Virtual and Augmented Reality in Manufacturing

Sec28

Contents

A Framework for SME Performance Evaluation

Abstract

1 Introduction

2 A Formal Model for SME Performance Evaluation

3 Practical Issues for a SME Performance Evaluation Procedure

4 Application to Two SMEs Registered in the PMInnova Program

4.1 Modular Kitchens’ Enterprise

4.2 Cheese Factory

5 Conclusion

Acknowledgments

References

Environmental Management and Green Attitudes of the European SME Sector

Abstract

1 Introduction

2 Environment Value Growth Stages in the Aspect of Natural Environment Perception Change Evolution

3 Environmental Management of SMEs – Evolutionary Grasp

4 Green Activity of the European SME Sector

5 Summary

References

A Comparative Analysis of Various Production Organisation Forms on the Basis of Customised Manufacturing

Abstract

1 Introduction

2 Analysis of the Literature

2.1 Types of Production Organisation

2.2 Forms of Production Organisation

3 Overview of the Company Division Under Analysis

4 Analysis of Results

5 Summary

Acknowledgments

References

Tooling CAD Models Preparation Process for Automated Technology Design System

Abstract

1 Introduction

2 KBE Systems for Engineering Design

3 Case Study - Dies for Assembling Connectors with Corrugated Pipes

4 Assumptions of Automated Technology Design System

5 Generative CAD Models of Dies

6 Conclusions

References

Selection of Assembly Sequence for Manual Assembly Based on DFA Rating Factors

Abstract

1 Introduction

2 Criteria for the Evaluation of Assembly Sequences

3 Comparison of the Validity of Criteria

3.1 Multicriteria Decision Making Methods

3.2 F-AHP

4 Generating All Feasible Assembly Sequences

5 Determining the Most Advantageous Sequence of Assembly

6 Algorithm of the Method

7 Implementation

7.1 Determining All Feasible Assembly Sequences

7.2 Ordering and Giving Weights to Selected Criteria

7.3 Evaluation of Assembly Sequences

8 Summary

References

Technology Management as a Process – A View from In-Depth Studies in Metal Processing Companies

Abstract

1 Introduction

2 Technology Management and Process Management Approach

3 Research Method

4 Process Activities and Their Duration

4.1 Process 1

4.2 Process 2

4.3 Process 3

4.4 Process 4

4.5 Process 5

4.6 Process 6

5 Discussion

6 Conclusions

Acknowledgments

References

Formal Recording of Product Manufacturing Structure Oriented on Customer-Based Production

Abstract

1 Introduction

2 Manufacturing Structure of the Product Family

3 Design of Technological Process Oriented on Customer Specification

4 Computer Characteristics of Representation of Product Family

5 Case Study

6 Conclusions

Acknowledgments

References

Multi-objective Aggregate Production Planning Model Considering Overtime and Outsourcing Options Under Fuzzy Seasonal Demand

Abstract

1 Introduction

2 Problem Description

2.1 Fuzzy Programming

3 Weighted Goal Programming (WGP)

4 Computational Results

4.1 Sensitivity Analysis

5 Conclusion and Future Works

References

Welding Workstation Planning with Use of CAD Software and Simulation

Abstract

1 Introduction

2 Design of a Robotic Welding Workplace

2.1 Selection of a Suitable Industrial Robot

2.2 Selection of Suitable Welding Gun

2.3 Variant A – Manually Operated Workplace

2.4 Variant B - Workplace with Industrial Robot with Welding Gun (Type “X”) and Human Service

2.5 Variant C - Workroom with Robotic Service and Stationary Point Welding

3 Conclusion

Acknowledgements

References

A New Algorithm for Generating the Material Order in ERP Systems

Abstract

1 Introduction

2 Presentation of the Problem

3 Checking the Correctness of the Material Order Generated by ERP Software

4 An Algorithm for Generating the Material Order in ERP Systems

5 Conclusions

References

A Comparison of Production Time Calculation Methods for Customized Products Manufacturing

Abstract

1 Introduction

2 Research Methodology

3 Case Study Presentation and Results Discussion

4 Summary

Acknowledgments

References

Systematic Literature Review of Theory of Constraints

Abstract

1 Introduction

2 Methodology of Systematic Literature Review

3 Research Steps

4 Main Areas of Research

5 Conclusions

Acknowledgments

References

The Role of the Recycling Cooperatives in Reverse Logistics

Abstract

1 Introduction

2 Theoretical Reference

2.1 Recycling Cooperatives

2.2 Reverse Logistics

2.3 Social Business Model Canvas

2.4 Social Business

3 Methodology

4 Results and Analysis

5 Conclusion

References

Reference Model of a Milk-Run Delivery Problem

Abstract

1 Introduction

2 Distribution System Modeling Paradigms

3 Declarative Model of a Milk-Run Delivery Problem

4 Supply Cycle Prototyping

5 Case Study

6 Concluding Remarks

References

Comparing Two Methodologies for Modeling and Simulation of Discrete-Event Based Automated Warehouses Systems

Abstract

1 Introduction

2 Modeling an Elevator as a Part of Shuttle-Based Storage and Retrieval System in a Modern Manufacturing Facility

2.1 Factors that Determine the Performance of an Elevator

2.2 An Elevator in an Automated Warehouses Systems

3 FlexSim and GPenSIM

3.1 Flexsim

3.2 GPenSIM

4 FlexSim Model

5 GPenSIM Model

5.1 The Petri Net Model

5.2 GPenSIM Implementation

6 Simulation

6.1 Simulation Experiments in the FlexSim System

6.2 Simulation Experiments in the GPenSim System

7 Conclusion

References

The Impact of Manufacturing Accuracy of Selected Components on Contact Stress in the Eccentric Rolling Transmission

Abstract

1 Introduction

2 Idea of the Eccentric Rolling Transmission

3 Impact of the Actual Value of an Eccentric on Contact Stress in the Eccentric Rolling Transmission

3.1 Simulation Study of Contact Stresses

4 Examination of Manufacturing Accuracy of Eccentric Bushes Made According to Different Technologies

4.1 Applied Manufacturing Technologies

4.2 Measuring Stand

4.3 Measurement Results and Their Analysis

4.4 FEM Simulation

5 Summary

Acknowledgments

References

Performance Measurement of SMED Improved Plastic Injection Molding Production by Using Process Capability Analysis for Attribute Data

Abstract

1 Introduction

2 The Process of Plastic Injection

2.1 Plastic Injection Failures Rates

3 Using SMED Approach for the Plastic Injection Molding Manufacturing

4 Performance Measuring of SMED Using Process Capability Analysis

4.1 The Process Capability Analysis

4.2 Process Stability for Attribute Data

4.3 Process Stability Testing Using U-Control Charts

4.4 The Capability Index for Attribute Data

5 An Application

5.1 Problem Definition

5.2 Analysis of Results

6 Conclusion

References

Micro-machining and Process Optimization of Electrochemical Discharge Machining (ECDM) Process by TOPSIS Method

Abstract

1 Introduction

2 Experimentation and Methodology

3 Results and Discussion

3.1 Effect of Process Parameters on MRR

3.2 Effect of Process Parameters on Overcut

4 Multi-response Optimization of ECDM Process by TOPSIS Method

5 Conclusions

Acknowledgments

Appendix

References

Designing an Experimental Research Using the Finite Element Analysis Method

Abstract

1 Introduction

2 Research Design Using the Finite Element Analysis

3 The Finite Element Simulation of the Cutting Process

4 Results and Conclusions

References

Simulation of Air Flow on the Bodywork Automobile with Direct and Side Load

Abstract

1 Introduction

2 Materials and Methods

3 Realisation of Experiment

4 Results and Discussion

5 Conclusion

Acknowledgments

References

Assessment of Machining Accuracy of a WaterJet Cutter by Test Workpiece Machining

Abstract

1 Introduction

2 Methodology

3 Results

4 Conclusions

References

Analysis and Control of High-Pressure Die-Casting Process Parameters with Use of Data Mining Tools

Abstract

1 Introduction

2 Characteristics of the High-Pressure Die-Casting Process

3 Problem Definition. Data Acquisition and Characteristics

4 Methodology and Analysis of Study Results

4.1 Correlation Analysis

4.2 Analysis of Variance and Normality Tests

4.3 Methodology of Modeling with Use of SPC Results as a Data Source for Data Mining Models

4.4 Building a Database of Occurrences of WE Rules Breaches

4.4.1 Types of Input Variables

4.4.2 Types of Output Data

5 Modeling of the Process

5.1 Analysis of Results of Input-Type2/Output-Type1 Modeling

5.2 Analysis of Results of Input-Type2/Output-Type3 Modeling

6 Summary

Acknowledgments

References

Comparison Study of Different Production Control Policies in Condition of Various Demand for Final Products

Abstract

1 Introduction

2 Literature Analysis

3 Description of the Current State

4 Description of the Future State - Variants of the Method of Production Planning and Control

5 Research Methodology

6 Aim of Study, Simulation Model, Its Verification and Validation

7 Simulation Experiments

8 Conclusions

Acknowledgments

References

Methodology of Manufacturing Process Analysis

Abstract

1 Introduction

2 Analysis of the Literature

3 Process Mapping Methodology

4 Application of the Methodology – Results

5 Summary

Acknowledgments

References

Production Scheduling and Capacity Utilization in Terms of Mass Customized Manufacturing

Abstract

1 Introduction

2 Related Work

3 Problem Description and Methodology Framework

3.1 Description of Proprietary Software

4 Theoretical Example

4.1 Description of the Example

4.2 Production Scheduling and Capacity Utilization

4.3 Enumeration of Production Indicators and Its Analysis

5 Discussion and Conclusions

Acknowledgments

References

Experimental Examination of Surface Roughness in Low-Environmental-Load Machining of External Cylindrical Workpieces

Abstract

1 Introduction

2 Features of Environmentally Friendly Machining

3 Experimental Conditions

4 Measurement Results

5 Discussion

6 Summary

Acknowledgments

References

Application of Strategy Manager Tools for Optimized NC Programming

Abstract

1 Introduction

2 Optimization of Machining Processes

3 The Possibilities of Automation of NC Program Creation in CAD/CAM Systems

4 Feature Analysis and NC Strategies

5 Experiments

6 Conclusion

Acknowledgments

References

Parametric Optimization of Fixtures for Multiaxis Machining of Parts

Abstract

1 Introduction

2 Literature Review

3 Research Methodology

4 Results

5 Conclusions

References

Tools Implementation in Management of Continuous Improvement Processes

Abstract

1 Introduction

2 Problem Description and Proposed System Architecture

2.1 Problem Description

2.2 Proposed System Architecture

3 Systems Functionalities

4 Systems Illustrations

5 Conclusion

Acknowledgments

References

The Use of Simulation Games in Teaching Lean Manufacturing

Abstract

1 Introduction

2 Simulation Game “Assembly of the Toy House”

2.1 The Goal of the Simulation Game

2.2 Theoretical Basics of the Game “Assembly of the Toy House”

2.3 Game Characteristics

3 Observations from the Implementation of the Game

4 Conclusions

References

Improvement of the Educational Process by the Creation of Centers for Intellectual Development and Scientific and Technical Creativity

Abstract

1 Introduction

2 Formation on the Basis of Secondary Educational Institutions of the Computer-Based Learning Environment and Technological Competence Development

3 Organization on the Basis of General Educational Institutions, Organizations of General and Additional Education of Innovative Centers of Scientific and Technical Creativity of Youth

4 Conclusion

References

Challenges of Calculations for the Contract Individual Production of Welded Structures

Abstract

1 Introduction

2 Methodology

3 Research Problem

3.1 The Influence of the Structural Design of a Product on the Calculation

3.2 The Role of Customer and Supplier Inclusion in the Calculation of Contract Production

3.3 The Influence of Information Accuracy on Calculations

3.4 The Influence of Changes in the Project on the Calculation

3.5 The Influence of Existing Resources on the Calculation

3.6 The Influence of Quality Requirements on the Calculation

3.7 Various Methodological Approaches to Calculations

4 Results

4.1 Product Feature Description for the Case Study

4.2 Description of the Technological Process for the Production of a Product in the Case Study

4.3 Case Study Execution

5 Discussion

6 Conclusions

Acknowledgements

References

Author Index