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Vibrations of Power Plant Machines - A Guide for Recognition of Problems and Troubleshooting
Franz Herz, Rainer Nordmann
Verlag Springer-Verlag, 2020
ISBN 9783030373443 , 258 Seiten
Format PDF, OL
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Vibrations of Power Plant Machines - A Guide for Recognition of Problems and Troubleshooting
Preface
6
Contents
8
1 Basics of Vibrations
11
1.1 Kinematic of Vibrations
12
1.1.1 Periodic and Harmonic Vibration Signals in the Time Domain
13
1.1.2 Vibrations in the Time and Frequency Domain (Fourier Analysis)
15
1.1.3 Relations Between Deflections, Velocities and Accelerations
19
1.2 Vibrations of a Single Degree of Freedom (SDOF) System
21
1.2.1 Effect of Damping on Free Vibration
25
1.2.2 Effect of Damping on Forced Vibration
28
1.3 Vibrations of a Simple Rotating Shaft—The Laval Rotor
30
1.4 Rotors in Practice
33
2 Instrumentation and Measurement
39
2.1 Measuring and Analyzing Instruments
39
2.1.1 Velocity Transducers
41
2.1.2 Eddy Current Measuring Chain (Proximity Transducers)
43
2.1.3 Acceleration Sensors (Accelerometer)
44
2.2 Measuring Positions and Units
45
2.3 Visualization of Vibration Data
48
2.3.1 Time Trend
50
2.3.2 The Bode Plot
50
2.3.3 The Polar Plot
51
2.3.4 The Shaft Centerline Plot
52
2.3.5 The Orbit/Time-Base Plot
53
2.3.6 The Waterfall Spectrum Plots
54
3 Fault Analysis: Vibration Causes and Case Studies
56
3.1 Mass Unbalance
57
3.1.1 Rigid Rotors
57
3.1.2 Flexible Rotors
58
3.2 Thermal Unbalance
59
3.2.1 Example of a 120 MW Gas Turbine
59
3.2.2 Example of a 250 MW Gas Turbine
61
3.2.3 450 MW Combined Cycle Plant, Compromise Balancing
61
3.2.4 Instant Vibration Increase (Step Change)
69
3.3 Non-homogenous Rotor Material
72
3.4 80 MW Gas Turbine Starting Behavior
79
3.5 Magnetic Unbalance of a 20 MW Hydroplant in Switzerland
84
3.6 Instable (Non-repeatable) Unbalance
87
3.7 Structural Resonance Problems
92
3.7.1 200 MW Steam Turbine, the Netherlands
92
3.7.2 1300 MW Generator Test Run
101
3.7.3 700 MW Turbo-Set in a Power Plant in Scotland
108
3.8 Axial Vibrations
114
3.8.1 300 MW Turbo-Set in Switzerland
114
3.8.2 Combined Cycle Plant in Saudi Arabia
118
3.8.3 150 MW Steam Turbine at the Philippines
128
3.9 Structural Resonance Problems
133
3.9.1 Vertical Machines
133
3.9.2 Mechanical Looseness
134
3.10 Alignment Faults—Coupling Errors
135
3.10.1 100 MW Gas Turbine in Brazil
136
3.10.2 750 MW Generator in Former Yugoslavia
139
3.10.3 150 MW Generator in Spain
141
3.11 Rubbing
144
3.11.1 80 MW Steam Turbine
144
3.11.2 150 MW Steam Turbine
146
3.11.3 Spiral Vibrations—Rotating Vectors
147
3.11.4 750 MW Steam Turbine Generator
154
3.11.5 150 MW Generator Rotor in the Spin Pit
161
3.11.6 400 MW Single-Shaft Combined Cycle Plant in Chile
167
3.11.7 300 MW Steam Turbine Generator in China
173
3.11.8 General Conclusions of Vector Rotation—Spiral Vibrations
174
3.12 Development of 2X (Twice Rotation Frequency) Vibrations
175
3.12.1 Sag Excitation
175
3.12.2 Magnetic 2X Vibrations
179
3.13 Rotor Cracks
185
3.13.1 Considerations Regarding Lateral Cracks
185
3.13.2 4?×?930 MW Steam Turbine Plant, Lateral Crack
187
3.13.3 MW Steam Turbine, Lateral Crack
197
3.13.4 MW Combined Cycle Plant, Ring-Shaped Cracks
206
3.14 Bearing Instabilities: Oil Whip, Medium Flow Instabilities
211
3.14.1 Feed Water Pump, Oil Whip
217
3.14.2 50 MW, 60 Hz, Combined Cycle Plant, Friction Whirl
220
3.14.3 80 MW Air-Cooled Generator of a Gas Turbine
222
3.14.4 Small Steam Turbine, Rotor 760 kg, 12,000 rpm
225
3.14.5 Medium Flow Instability
230
3.14.6 135 MW Steam Turbine
231
3.14.7 Instable Compressor Air Flow, Rotating Stall
234
4 Jobsite Balancing
238
5 Vibration Limits
253
6 Some Hints to Identify Vibration Problems
257
References
258
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