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Advanced Manufacturing Processes - Selected Papers from the Grabchenko's International Conference on Advanced Manufacturing Processes (InterPartner-2019), September 10-13, 2019, Odessa, Ukraine
Volodymyr Tonkonogyi, Vitalii Ivanov, Justyna Trojanowska, Gennadii Oborskyi, Milan Edl, Ivan Kuric,
Verlag Springer-Verlag, 2020
ISBN 9783030407247 , 643 Seiten
Format PDF, OL
Kopierschutz Wasserzeichen
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Advanced Manufacturing Processes - Selected Papers from the Grabchenko's International Conference on Advanced Manufacturing Processes (InterPartner-2019), September 10-13, 2019, Odessa, Ukraine
Preface
6
Organization
8
Honorary Chair
8
General Chair
8
Co-chair
8
Steering Committee
8
Program Committee
8
Invited External Reviewers
11
InterPartner Team
11
Contents
13
Manufacturing Engineering
20
Mathematical Modeling of the Process of the Interaction of the Cutting Diamond Disk with the Environment
21
Abstract
21
1 Introduction
21
2 Literature Review
22
3 Research Methodology
23
4 Results
30
5 Conclusions
31
References
31
MES/ERP Integration Aspects of the Manufacturing Automation
33
Abstract
33
1 Introduction
33
2 Literature Review
35
3 Research Methodology
36
4 Results
37
4.1 Enterprise Resource Planning System
37
4.2 Manufacturing Execution Systems
38
4.3 Integrated Workflow Between ERP and MES System
39
5 Conclusions
41
References
42
Decision-Making Based on Prediction of Oil Quality Indicators in the Enterprise’s Information System
43
Abstract
43
1 Introduction
43
2 Literature Review
44
3 Research Methodology
45
4 Results
47
5 Conclusions
48
References
49
Concept of the Software for Materials Selection Using .NET Technologies
50
Abstract
50
1 Introduction
50
2 Literature Review
51
3 Research Methodology
53
4 Result
55
5 Results
59
References
60
Features of Using Metal Coatings on Diamond Grains in Electrically Conductive Grinding Wheels When Machining Polycrystalline Superhard Materials
62
Abstract
62
1 Introduction
62
2 Literature Review
63
3 Research Methodology
64
4 Results
64
4.1 Analysis of the Stress-Strain State
64
4.2 Shaping of Diamond Wheels Working Surface When Grinding
66
5 Conclusions
69
References
70
Redesign of an Aircraft Cargo Door by Using a CAD-MBD-FEM Integration Method
71
Abstract
71
1 Introduction
71
2 Literature Review
72
3 Research Methodology
73
3.1 CAD Modeling
73
3.2 Multibody Analysis
73
4 Results
74
4.1 Automatization of the Latching Mechanism
74
4.2 FEM Analysis
75
5 Conclusions
78
References
79
The Effect of the Hardened Nanocrystalline Surface Layer on Durability of Guideways
81
Abstract
81
1 Introduction
81
2 Literature Review
82
3 Research Methodology
82
4 Results
84
5 Conclusions
88
References
89
Industry 4.0 Future Prospects and Its Impact on Competencies
91
Abstract
91
1 Introduction
91
2 Literature Review
93
3 Research Methodology
94
4 Results
96
5 Conclusion
99
6 Discussion
100
Acknowledgements
100
References
101
Advanced Computerized Simulation and Analysis of Dynamic Processes During the Gear Hobbing
103
Abstract
103
1 Introduction
103
2 Literature Review
104
3 Research Methodology
105
3.1 Mathematical Model of the Dynamic Process of Hobbing
105
3.2 Cutting Force as a Factor of Forced Oscillations
108
4 Results
108
4.1 The Dynamic Characteristic of the Hob-Milling Machine
108
4.2 Calculation of Oscillation Parameters
110
4.3 Mathematical Model of the Elastic System of the Machine
111
4.4 Modeling of Oscillations in the Elastic System of the Hobbing Machine
113
5 Conclusion
114
References
114
Resolution of the Friction Coefficient of Adhesion Under Cutting
116
Abstract
116
1 Introduction
116
2 Literature Review
117
3 Research Methodology
117
4 Results
122
5 Conclusions
124
Acknowledgement
125
References
125
Analysis of the Table Motion of a 3-Axis CNC Milling Machine Tool at Start-up and Braking
126
Abstract
126
1 Introduction
126
2 Literature Review
127
3 Research Methodology
127
3.1 Test Stands
127
4 Results
129
5 Conclusions
133
References
134
Three-Dimensional Simulation of Machined, Tool Surfaces and Shaping Process with Two-Side Grinding of Cylindrical Parts Ends
136
Abstract
136
1 Introduction
136
2 Literature Review
137
3 Research Methodology
137
4 Results
143
5 Conclusions
144
References
144
Robotics and Automation as a Foundation of the Fourth Industrial Revolution - Industry 4.0
146
Abstract
146
1 Introduction
146
2 Literature Review
147
3 Research Methodology
149
4 Results
149
5 Conclusions
153
References
153
Development of Quality Criteria for the Surface Layer of Cylinders with Wear-Resistant Coatings
155
Abstract
155
1 Introduction
155
2 Literature Review
156
3 Research Methodology
156
4 Results
160
5 Conclusions
164
References
164
Visual Product Inspection Based on Deep Learning Methods
166
Abstract
166
1 Introduction
166
2 Literature Review
167
3 Research Methodology
168
4 Results
170
5 Conclusions
172
Acknowledgment
172
References
172
Harmonization of the EU and Ukrainian Normative Documentation: Case Study on Determination of Barium Content in Mineral Waters to Develop Quality and Safety Criteria
175
Abstract
175
1 Introduction
176
2 Literature Review
176
3 Research Methodology
177
4 Results
178
5 Conclusions
183
References
184
Grinding Temperature Penetration Depth Study
186
Abstract
186
1 Introduction
186
2 Literature Review
187
3 Research Methodology
187
4 Results
191
5 Conclusions
192
References
193
Experimental Study of the Process of Borazon Grinding of Thermal Barrier Coating of ZrO
195
Abstract
195
1 Introduction
195
2 Literature Review
196
3 Research Methodology
197
4 Results
202
5 Conclusions
203
References
203
Surface Finishing of Complexly Shaped Parts Fabricated by Selective Laser Melting
204
Abstract
204
1 Introduction
204
2 Literature Review
205
3 Research Methodology
206
4 Results
208
4.1 Microrelief
208
4.2 Roughness and Waviness
209
4.3 Hardness and Residual Stress
211
5 Conclusions
212
Acknowledgement
212
References
212
Comparative Assessment of Wear Indicators in Grinding Discs During Cutting of Selected Steels
214
Abstract
214
1 Introduction
214
2 Literature Review
214
3 Research Methodology
215
3.1 Experimental Environment
215
3.2 Test Parameters During the Cutting Process
216
4 Results
218
5 Conclusions
221
References
222
To the Question of the Mechanism of the Effect of Coating on the Durability of Tools from PCBN
224
Abstract
224
1 Introduction
224
2 Literature Review
225
3 Research Methodology
226
4 Results
226
5 Conclusions
232
References
233
Blockchain Technology in Transportation as a Part of the Efficiency in Industry 4.0 Strategy
234
Abstract
234
1 Introduction
234
2 Literature Review
235
3 Research Methodology
236
4 Results
241
5 Conclusions
242
References
242
Study of Dynamic Impacts at Combined Operations of the Thin Turning and Boring
244
Abstract
244
1 Introduction
244
2 Literature Review
245
3 Research Methodology
246
4 Results
251
5 Conclusion
252
References
253
Analytical Study of Kinematic Rake Angles of Cutting Edge of Lathe Tool for Tapered Thread Manufacturing
254
Abstract
254
1 Introduction
254
2 Literature Review
255
3 Research Methodology
255
4 Results
258
5 Conclusions
262
References
263
Determining Rational Cutting Modes for Horizontal Boring Operation Adjusted for the Variable Rigidity of the Process System
264
Abstract
264
1 Introduction
264
2 Literature Review
265
3 Research Methodology
266
4 Results
268
5 Conclusion
271
References
271
Modeling the Process of High-Speed Diamond Grinding of Super Hard Materials
272
Abstract
272
1 Introduction
272
2 Literature Review
273
3 Research Methodology
273
4 Results
276
5 Conclusions
280
References
281
A General Method for Performing an Integrated CAD-MBD-FEM Analysis
282
Abstract
282
1 Introduction
282
2 Literature Review
283
3 Research Methodology
284
4 Results
286
5 Conclusions
288
References
289
Gear Grinding by Superhard Materials Wheels
291
Abstract
291
1 Introduction
291
2 Literature Review
292
3 Research Methodology
293
4 Results
293
5 Conclusions
297
References
297
Fracture Resistance of the Edge of Cemented Carbide Cutting Tool
299
Abstract
299
1 Introduction
299
2 Literature Review
300
3 Research Methodology
300
4 Results
302
5 Conclusions
305
References
306
Improving the Efficiency of Antifriction Coatings by Means of Finishing the Antifriction Non-abrasive Treatment
307
Abstract
307
1 Introduction
307
2 Literature Review
308
3 Research Methodology
309
4 Results
310
5 Conclusions
315
References
315
Study of Thermal Modes of Working Fluids in Grinding Machines
317
Abstract
317
1 Introduction
317
2 Literature Review
319
3 Research Methodology
321
3.1 Determination of Thermal Parameters of Coolant and Elements with Which It Is in Contact
321
3.2 Determination of Thermal Parameters of Working Fluids in Spindle Bearings
322
4 Results
322
5 Conclusions
325
References
325
Computer-Aided Conception for Planning and Researching of the Functional-Oriented Manufacturing Process
327
Abstract
327
1 Introduction
327
2 Literature Review
328
3 Research Methodology
330
4 Results
332
5 Conclusions
336
References
337
About Trimming Processes of Parts in the Shock-Impulse Load of Vibrobunker
339
Abstract
339
1 Introduction
339
2 Literature Review
340
3 Research Methodology
340
4 Results
344
5 Conclusions
347
References
347
Designing in Modern CAD Using Information Model
349
Abstract
349
1 Introduction
349
2 Literature Review
350
3 Research Methodology
351
4 Results
352
5 Conclusions
357
References
358
The Recovery Method for Cast Iron Mill Rolls
360
Abstract
360
1 Introduction
360
2 Literature Review
361
3 Research Methodology
361
4 Results
367
5 Conclusions
368
References
369
Structural Optimization of Technological Layout of Modular Machine Tools
370
Abstract
370
1 Introduction
370
2 Literature Review
372
3 Research Methodology
373
3.1 Ranking of Technically Realizable Variants of Technological Layouts of Tool Blocks in the Search Process of Rational Solution
373
3.2 The Power Nodes Check by the Magnitude of the Stroke and the Determination of the Main Tuning Dimensions of the Tool Block
377
4 Results
379
5 Conclusions
380
References
380
Estimation of Locating Error Using the Dimensional Chain Method
382
Abstract
382
1 Introduction
382
2 Literature Review
382
3 Research Methodology
383
4 Results
384
4.1 The Workpiece Locating by the Square Surface and the Perpendicular Hole
384
4.2 The Workpiece Locating by the Square Surface and the Perpendicular Hole with One-Sided Workpiece Clamping
386
5 Conclusions
388
References
388
Influence of Diamond Smoothering Treatment Power Parameters on Microgeometry of Working Surfaces of Conjugated Parts
390
Abstract
390
1 Introduction
390
2 Literature Review
392
3 Research Methodology
392
4 Results
393
5 Conclusions
397
References
398
Materials Engineering
400
Influence of Cadmium Telluride Films’ Processing Types on Efficiency of Solar Cells
401
Abstract
401
1 Introduction
401
2 Literature Review
402
3 Research Methodology
404
3.1 Obtaining of Experimental Samples
404
3.2 Method of Structural Studies of Cadmium Telluride Base Layers
405
3.3 Methods of Studying Solar Cells Output Parameters Based on Cadmium Telluride
405
4 Results
406
4.1 Influence of Various Types of Chloride Treatment of Cadmium Telluride Base Layers, Obtained by the Method of the Close-Spaced Sublimation, on the Efficiency of Solar Cells on Their Basis
406
4.2 Influence of Different Types of Chloride Treatments on the Crystalline Structure of Cadmium Tellurium Layers Obtained by the Close-Spaced Sublimation
407
4.3 Discussion of the Research in the Influence of Various Types of Chloride Treatment on CdTe Layers Crystalline Structure and on the Efficiency of Solar Cells on Their Basis
407
5 Conclusions
408
References
409
Influence of Mechanically Activated Fillers of Different Chemical Nature on Tribotechnical Properties of PTFE-Composites
411
Abstract
411
1 Introduction
411
2 Literature Review
412
3 Research Methodology
412
4 Results
414
5 Conclusions
418
References
419
The Technological Process of Obtaining Sand-Plaster Molds for Complex Thin-Walled Aluminum Castings
421
Abstract
421
1 Introduction
421
2 Literature Review
422
3 Research Methodology
423
4 Results
424
5 Conclusions
428
References
429
Volume of the Nanocluster and Its Depth at Effect of Ions of Different Energies, Varieties and Charges on Titanium Alloy VT-1
431
Abstract
431
1 Introduction
431
2 Literature Review
432
3 Research Methodology
433
4 Results
433
5 Conclusions
437
References
437
New Binding Materials Based on Recycling Polystyrene Foam for Foundry
440
Abstract
440
1 Introduction
440
2 Literature Review
441
3 Research Methodology
442
4 Results
443
5 Conclusions
447
References
448
Investigation of Wear Resistance of Cotton-Polyester Fabric with Antimicrobial Treatment
449
Abstract
449
1 Introduction
450
2 Literature Review
450
3 Research Methodology
451
4 Results
452
5 Conclusions
456
References
456
Infrared Spectroscopy of Gasolines with Addition of Ethanol
458
Abstract
458
1 Introduction
458
2 Literature Review
459
3 Researches Methodology
460
4 Results
460
5 Conclusions
464
References
465
Effects of High-Voltage Potential Bias in Pulsed Form on the Structure and Mechanical Characteristics of Multilayer and Multielement Coatings Obtained by Vacuum Arc Evaporation
467
Abstract
467
1 Introduction
467
2 Literature Review
468
3 Research Methodology
468
4 Results
469
4.1 Multi-period TiN/ZrN Coatings with Nanoscale Thicknesses
469
4.2 Multielement Nitride Coatings Based on Ti–V–Zr–Nb–Hf High-Entropy Alloy
471
5 Conclusions
474
Acknowledgement
475
References
475
Development of New Filtering Materials for the Purification of Alternative Fuels from Mechanical Impurities
477
Abstract
477
1 Introduction
477
2 Literature Review
478
3 Researches Methodology
479
3.1 Improvement of Equipment for Production of New Filtering Materials
479
3.2 Technology of Production of New Filter Materials
480
3.3 Optimization of the Form of Filter Materials for High Quality Cleaning of Biofuels
481
3.4 Improving the Corrosion Resistance of Biofuel Filters
482
4 Results
483
5 Conclusions
484
References
485
Study of Ions Energy, Their Varieties and Charge on Temperature, Rate of Temperature Rise, Thermal Stresses for Nanostructures on Construction Materials
486
Abstract
486
1 Introduction
486
2 Literature Review
487
3 Research Methodology
488
3.1 Model of an Individual Ion Effect on a Structural Material
489
4 Results
490
5 Conclusions
492
References
492
Effect of Molybdenum on the Structure and Strength of Copper Vacuum Condensates
494
Abstract
494
1 Introduction
494
2 Literature Review
495
3 Research Methodology
495
4 Results
496
5 Conclusions
500
References
501
Mechanical Engineering
503
Methodology of Experimental Research of Aeroelastic Interaction Between Two-Phase Flow and Deflecting Elements for Modular Separation Devices
504
Abstract
504
1 Introduction
504
2 Literature Review
506
3 Research Methodology
506
4 Results
508
4.1 Experimental Stand
508
4.2 Measurements Methodology and Instruments Set-up
510
5 Conclusions
511
Acknowledgments
511
References
511
Enhancing the Gas Engines Fuel Efficiency in Integrated Energy System by Chilling Cyclic Air
515
Abstract
515
1 Introduction
515
2 Literature Review
516
3 Research Methodology
517
4 Results
517
4.1 Investigating the Efficiency of Typical Gas Engine Inlet Air Cooling System
517
4.2 Investigating the Efficiency of Developed Gas Engine Inlet Air Cooling System
519
5 Conclusions
522
References
522
The Control of GTE Brush Seal Flow Characteristics
525
Abstract
525
1 Introduction
525
2 Literature Review
526
3 Research Methodology
527
3.1 The Inner Diameter of the Seal Element
527
3.2 Stiffness of the Seal Element
528
3.3 Control of Input-Output Characteristics and Test Procedure
530
4 Results
530
5 Conclusions
533
Acknowledgement
534
References
534
Research of the Aerothermopressor Cooling System of Charge Air of a Marine Internal Combustion Engine Under Variable Climatic Conditions of Operation
535
Abstract
535
1 Introduction
535
2 Literature Review
536
3 Research Methodology
537
4 Results
538
5 Conclusions
543
References
543
Correlations for Pollution on Condensing Surfaces of Exhaust Gas Boilers with Water-Fuel Emulsion Combustion
545
Abstract
545
1 Introduction
545
2 Literature Review
546
3 Research Methodology
547
4 Results
548
5 Conclusions
552
References
553
Dynamic Tensions of Sagging Track Sections Resulting from Tractor Hull Oscillations
555
Abstract
555
1 Introduction
555
2 Literature Review
556
3 Research Methodology
556
4 Results
560
5 Conclusion
562
References
563
A Model Validating Technique for the Kinematic Study of Two-Wheeled Vehicles
564
Abstract
564
1 Introduction
564
2 Literature Review
565
3 Research Methodology
565
3.1 System’s Reference Frames
567
3.2 System’s Kinematic Chain
568
3.3 Surface Parametrization Approach
568
3.4 Cross Product Approach
569
3.5 The Validating Technique
569
4 Results
569
5 Conclusions
571
References
571
Experimental Tests of Discrete Strengthened Elements of Machine-Building Structures
574
Abstract
574
1 Introduction
574
2 Literature Review
575
3 Research Methodology
576
4 Results
579
5 Conclusions
583
References
583
Two-Phase Turbulent Flow in the Separation Channel with an Oscillating Wall
585
Abstract
585
1 Introduction
585
2 Literature Review
586
3 Research Methodology
587
3.1 General Assumptions and Simplifications
587
3.2 Mathematical Modeling of Dispersed Particles Motion
588
4 Results
590
5 Conclusions
592
Acknowledgments
592
References
593
Determination of the Effort for Flexible Strip Pushing on the Surface of a Horizontal Cylinder
597
Abstract
597
1 Introduction
597
2 Literature Review
598
3 Research Methodology
598
4 Results
602
5 Conclusions
604
References
604
Rational Designing of Gas Turbine Inlet Air Cooling System
606
Abstract
606
1 Introduction
606
2 Literature Review
607
3 Research Methodology
608
4 Results
608
5 Conclusions
611
References
612
Reliability of Steam-Operated Emergency Feed Pumps
615
Abstract
615
1 Introduction
615
2 Literature Review
616
3 Research Methodology
617
3.1 Basic Provisions of the Qualification Method of an Emergency Nutritional Pump with a Steam Drive
617
4 Results
620
5 Conclusions
620
References
621
Characteristics of Pressure Passive Reduction Valve with Mechanical Control System
623
Abstract
623
1 Introduction
623
2 Literature Review
624
3 Research Methodology
626
4 Results
626
5 Conclusions
629
References
629
An Innovative Air Conditioning System for Changeable Heat Loads
631
Abstract
631
1 Introduction
631
2 Literature Review
632
3 Research Methodology
633
4 Results
633
4.1 Determining the Rational Design Heat Load
633
4.2 Underground of Intensification of Heat Transfer of Refrigerant Boiling Inside Air Coils of Air Coolers
635
4.3 The Innovative Scheme Decisions of Air Conditioning Systems Intensification of Heat Transfer of Refrigerant Boiling Inside Air Coils of Air Coolers
637
5 Conclusions
638
References
638
Author Index
641